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1994 Powertrain Control System Electronics Diagnostic Guide
Courtesy of: Ford Motor Company Publication FCS-70240193


Fault
Code
Circuit
Index
Condition Description Comments Probable Causes
10 N/A Separator Code Transmitted between present and historical faults N/A
50 N/A Cylinder ID code for diesel Displayed during KOER test N/A
51-58 N/A Active cyl. in CCT test Displays tested cylinder -- CCT test N/A
111 N/A System Pass No PCM system faults detected N/A
116 EOT EOT below KOER limits Aborts KOER test Engine not up to operating temp., leaking thermostat
117* EOT EOT circuit out of range low No cold adv., fast low idle, EBP disabled Grounded circuit, biased sensor or PCM
118* EOT EOT circuit out of range high No cold adv., fast low idel, EBP disables Open circuit, biased sensor or PCM, short to 5V
122* AP/IVS AP Sensor Signal ORL Engine will only idle if hard fault Grounded circuit, biased sensor or PCM
123* AP/IVS AP Sensor Signal OHH Engine will only idle if hard fault Open circuit, biased sensor or PCM, short to 5V
124* AP/IVS Idle validation switch fail Switch Test - KOER Short/Open circuit, switch failure, operator, PCM
125* AP/IVS Idle validation switch fail Engine will only idle if hard fault Failed Pedal Assembly
126* MAP MAP signal out of range high/low Uses inferred MAP signal Noise, faulty sensor, Intermittent open
127* MAP MAP inactive signal Uses inferred MAP signal Open, short to gnd or 5v, faulty sensor
128* MAP MAP In-range failure Uses inferred MAP signal Restricted inlet/exhaust/supply hose, tampering
145 EBP EBP circuit out of range low Disables back pressure device Open/Grounded circuit, biased sensor or PCM
146 EBP EBP circuit out of range high Disables back pressure device Circuit shorted to 5v, biased sensor or PCM
147 EPR Excessive back pressure Disables back pressure device Plugged sensor line, stuck butterfly, restricted exhaust
151 IAT IAT circuit out of range low Disables back pressure device Grounded circuit, biased sensor or PCM
152 IAT IAT circuit out of range high Disables back pressure device Open circuit, biased sensor or PCM, short to 5V
153 ICP ICP circuit out of range low Uses inferred ICP strategy Open/Grounded circuit, biased sensor or PCM
154 ICP ICP circuit out of range high Uses inferred ICP strategy Circuit shorted to 5v, biased sensor or PCM
155 IPR Excessive ICP pressure System fault Faulty IPR regulator (sticking), IPR shorted to ground
511 PCED PCM ROM test failure   Internal PCM failure
512 PCED KAM memory loss No historical faults output during a KOEO test Open PCM pin, disconnected B+, faulty PCM
514 EPR EPR circuit failure Exhaust Back pressure Regulator OCC Open/grounded crkt., solenoid open/shorted, failed PCM
515 GP GP relay output circuit failure Glow Plug Relay OCC - KOEO only Open/grounded crkt., solenoid open/shorted, failed PCM
516 GP GP Lamp output circuit failure Glow Plug Lamp OCC - KOEO only Open/grounded circuit, lamp open, failed PCM
517 PCED Battery voltage above normal May be temporary condition - 24V jump start High Syst. Voltage, Charging Sys., Internal PCM failure
518 PCED Battery voltage below normal May be temporary condition at crank only Low Syst. Voltage, Charging Sys., Internal PCM failure
523 PCED PCM Inactive Background fault Internal PCM fault Internal PCM failure
528 CPP CPP switch circuit failure Switch Test - KOER Open/short circuit, Switch/PCM failure, failed to activate switch KOER.
536 BOO Brake On/Off switch circuit failure Switch Test - KOER
546 IPR IPR circuit failure Injection Pressure Regulator OCC - KOEO only Open/grounded circuit, solenoid
547 PCED OCC sig. High Ignore any output circuit codes set High battery voltage, Internal PCM fault
548 PCED OCC sig. Low Ignore any output circuit codes set Low battery voltage, Internal PCM fault
549 PCED IDM_EN circuit failure IDM Enable Relay OCC - KOEO only Open relay, blown fuse, open grounded circuit
815 PCED Excessive Engine RPM Transmission incorrectly downshifted or wrong gear selected down hill
816 CMP CMP/SYNC Counts Incorrect number of CMP transition counts CAMP Sensor fault, Noise Coupling
817 CMP Noise Rejection Electrical Noise Detected Harness routing, charging circuit problems, sensor fault
818 CMP Inactive CMP Sensor No CMP sensor signal detected during cranking Open/grounded circuit/sensor fault
819 ICP ICP higher than expected KOEO Sensor volt not at expected level with KOEO Biased sensor or circuit
827 BARO BARO circuit out of range low Defaults to 101 Kpa Open/Grounded circuit, biased sensor or PCM
828 BARO BARO circuit out of range high Defaults to 101 Kpa Circuit shorted to 5v, biased sensor or PCM
831 PCED Spd Cntrl ON not pressed Switch Test - KOER (Code set if cruise not present) Open or short circuit, Switch failure, PCM failure or failed to activate switch during KOER test.



Cruise control codes will be set on every KOER test on vehicles not equipped with cruise control.

832 PCED Spd Cntrl OFF not pressed Switch Test - KOER (Code set if cruise not present)
833 PCED Spd Cntrl RESUME not pressed Switch Test - KOER (Code set if cruise not present)
834 PCED Spd Cntrl SET not pressed Switch Test - KOER (Code set if cruise not present)
835 PCED Spd Cntrl COAST not pressed Switch Test - KOER (Code set if cruise not present)
841 IPR ICP pressure is Above/Below Desired Continuous & On Demand Test - KOER Failed/stuck IPR valve
842 EPR EBP pressure Above/Below Desired On Demand Test - KOER Failed/stuck EPR valve
843 N/A Vehicle moved during KOER Aborts KOER Test N/A
844 N/A Invalid CCT test - pedal movement Aborts KOER Test N/A
845 PCED B+. volt too low for CCT test Aborts KOER Test Charging system problem/load, glow plugs still enabled
846 N/A Aborted KOER, ICP Failure Detected sensor circuit fault  Aborts KOER test See codes 153, 154, 155, 546, 841
847 EOT EOT above KOER limits 242°F(117°C) Aborts KOER test Engine overheating, stuck thermostat, biased sensor
863 PBA PBA parking brake applied fail Switch Test - KOER Open/short circuit., Switch/PCM failure, failed to activate switch KOER.
864 PBA Brake applied switch fail Switch Test - KOER  (Code set if cruise not present)
865 PCM Processor entered HLOS mode   Defective PCM
911 N/A IDM  No faults detected Pass Code for Injector Driver Module & inj. circuitry. N/A
915 PCM/IDM CID stuck high Cyl. identification line stuck high (historical fault only) CID circuit open, most likely on intermittent basis
916 PCM/IDM CID stuck low Cyl. identification line stuck low (historical fault only) CID circuit short to ground, most likely intermittent only
921 - 928* INJ Low side short to grd. inj. crkt. #1-#8 FMEM mode, engine will run on 4 cyl. Harness short to ground
931 - 938 INJ Low side short to bat. inj. crkt. #1-#8   Miswired connector or harness
941 - 948 INJ Cylinder fault #1thru#8 - CCT Cylinder not contributing during CCT test Power cylinder, valve train or injector problem
955 PCM/IDM CID circuit failure Cyl. identification circuit -OCC check -KOEO only Open/grounded circuit, faulty IDM
956 PCM/IDM FCDS circuit failure Fuel demand command signal -OCC check -KOEO Open/grounded circuit, faulty IDM
961 - 968 INJ High to low side short cyl#1 - #8 Bank with fault will be commanded off Short circuit, shorted injector, failed IDM
971 - 978 INJ High to low side open cyl#1 - #8 Bank with fault will be commanded off Open circuit, Open injector, failed IDM
983 PCM/IDM PCM-IDM diag. communication error Communication on EF (Electronic Feedback line) Open/shorted EF or FDCS wire, open IDM grd.
988 PCED IDM failure   Internal IDM failure
991 INJ High side #1(right)short to grd or B+ Inj. power supply circuit short (operate on 4 cylinders) Shorted circuit, faulty IDM
992 INJ High side #2(left) short to grd or B+ Inj. power supply circuit short (operate on 4 cylinders) Shorted circuit, faulty IDM
993 INJ High side open left group Inj. power supply circuit open (operate on 4 cylinders) Open circuit, faulty IDM
994 INJ High side open right group Inj. power supply circuit open (operate on 4 cylinders) Open circuit, faulty IDM
995* INJ Multiple faults on bank #1(right) Fix low side short and run diagnostics Miswired connector or harness, short to ground
996* INJ Multiple faults on bank #2(left) Fix low side short and run diagnostics Miswired connector or harness, short to ground
997 INJ High sides shorted together   Shorted wires, faulty IDM


* Bold Numbered codes indicate MIL lamp illuminated when fault present



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