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Accumulator Valve & Tricumulator Springs
Installation
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Courtesy of: Dale Isley -
Tymar
Performance
Prerequisites:
Transmission is in good working condition previous to install.
Work in a clean environment and use only lint-free towels.
Suggested:
Drain and replace transmission fluid and change transmission filter
during installation.
Removal:
Drain fluid from transmission pan using drain plug if
equipped. If not, consider installing or purchasing a
transmission pan that has a drain plug for future maintenance.
Once the transmission has been drained, remove the
transmission pan from the transmission.
Gently pull filter from the sump end and rotate filter slowly
to help in removal. Be aware that the O-ring seal has
been known to stick in the transmission recess that the filter
tube fits into. If the seal does not come out with the
transmission filter, you will need to remove the O-ring
manually (common event).
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Located at the front of the transmission and running the width
of the transmission is the accumulator valve body held in
place by two nuts (10 mm) and eleven bolts (8 mm). Remove only the two
nuts and bolts that hold the accumulator valve body in place.
Carefully lower the accumulator valve body. Pay
attention to the small filter installed to the left side above
the accumulator valve body inserted up into the transmission.
Rotate slightly and gently remove, laying it aside to be
installed later during reassembly. Although you don't
need to remove it, you do not want it falling out and you may
want to inspect and clean it while you are working in the
area.
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Accumulator Valve Replacement:
Place the accumulator valve body on a clean protected surface
with the mating surface up. There is oil held in the
accumulator valve body and when you remove some parts there is
a good chance that it may drain out. I suggest using a
large drain pan to lay the valve body in to prevent the oil
drainage from damaging anything. Locate the accumulator
valve as indicated by the illustration. remove the
security clip. If you don't have thin needle nose
pliers, you can use a paper clip to remove the security clip.
The accumulator valve is a close tolerance item and may appear
stuck in the bore. There is a shoulder in the valve body
that can get "caught" if it isn't lined up just right.
If the accumulator valve does not pop out, try pushing in and
releasing quickly to let the inner spring push it out a
little. You can try to manipulate the accumulator valve
with pliers if you must, but be careful to not damage the
aluminum bore. As you remove or install parts, they
should move freely. There is no part of the installation
that requires excessive force. Replace the accumulator
valve with the Sonnax or Diablo valve using the original inner
spring. If using the Sonnax valve, you will need to
install the O-ring before inserting into the accumulator valve
body. Place into bore and install the original security
clip to hold it in place.
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Tricumulator Spring Replacement
Inserting the shift springs is very similar. Most E4OD's
have two springs per bore but some 1997 model years only have
one spring per bore. When inserting the Tricumulator
springs, you will want to end up with two springs per bore:
one inner spring and one out spring. If your bores have
two springs, you will replace the original inner spring with
the Tricumulator spring. If you only have one spring in
the bore, you will want to add the Tricumulator spring to the
original outer spring.
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The end of the bore has a cap that is drilled and tapped. One
of the bolts that held the accumulator valve body to the
transmission will thread into the end of the cap, giving
you a "handle" to manipulate it. Thread a bolt into a cap,
push in slightly, and remove the spring clip. Then, remove the
cap and replace or add the Tricumulator spring. Work your way
around the valve body inserting the springs until all of them are
installed.
Assembly:
Install the small inner transmission filter and twist slightly to
retain it. Install the accumulator valve body holding it by
the two nuts. Then, tighten the bolts using a uniform sequence
starting from the middle and working out. Tighten the
accumulator bolts to 80 in-lb to 100 in-lb of torque. Note:
these are inch-pound specs. Replace the transmission
filter. Replace the transmission pan and torque the bolts 10
ft-lb to 12 ft-lb.
To refill your transmission pan, assume around 8 to 9 quarts.
If you drain the torque converter, you may take up to 18 quarts.
Fill with about half the amount needed, then add one quart at a time
until you reach the full line on the dipstick. Start the truck
and run through the gears with your foot securely on the brake, then
re-check the level.
Important: Re-torque the pan bolts after
a week or so. The pan gasket is re-usable and may compress
leaving the bolts loose. You should check them again after two
weeks also, just to be safe. Torque to 10 ft-lb to 12 ft-lb.
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