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Old 06-07-2009, 05:08 PM   #1 (permalink)
EBX
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Join Date: Sep 2003
Location: Celina, OH
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No power up hill towing, irratic boost gauge, poofing sound under hood? Stuck in PA.

STUCK IN PA, 500 MILES FROM HOME. HELP!!!

The X is 100% stock, accept the pilar gauges. 63,000 miles. Out of warranty, ofcourse.

Intermittently while towing 7000 lbs. up hill, my boost gauge will fluctuate wildly up and down 5 lbs. of boost either way. No power. I also hear a poofing sound under the hood.

This occurs at around 17 lbs. of boost and 1100 degrees on the pyrometer.

Trans. gauge is normal around 160.

1st time, in Indianapolis IN, three weeks ago, after puffs of black smoke out the exhaust and fluctuating boost gauge, dash light came on. Ford replaced the egr valve, cleaned IAT tube and some turbo tubes. They also did the vvt test to check the veins in the turbo and it checked out ok. $1123.00.

2nd occurrance, in Wheeling WV, last week, no puffs of black smoke, irratic idle, no power, puffing sound under hood, at 17 lbs. of boost, 1100 on the pyro. No Dash light. Ford replaced the map sensor. $230.00.

I tightened the turbo hose bolts, replaced air filter, engine oil, drained water/fuel separtator. Fuel filters were changed 12000 miles ago.

I am now stuck in PA. I live in OH. I flew the wife home for work. I have another few days off to get this fixed and get home.

I can't reproduce the issue in tow/haul or not. It occurs when it wants, only while towing uphill with a load (7000 lbs. right now).

Please help get me home.
__________________
'03 Eddie Bauer, Excursion 6.0 PSD (Bought New) & (All Stock), 4WD, 3:73 Limited Slip. 6.0 build date March '03, Premier group, video pkg, roof-rack (lighted), 3 pillar pod, Timbrens-on back.

I change oil every 5k (Rotella Syn. 5W-40), fuel filters every 10k (Ford Filters Only), air filter every 30K (Ford Filter Only), Changed trans. oil/filter & diffs. oils at 50K. Mostly highway miles & some around town.

From 5/23/09 - 6/19/09 At 62K miles & 9 months out of warranty, I spent $8K b/c of & getting this X fixed; 3 Ford Dealers in 3 dif. states replaced: EGR Valve, Cleaned Turbo Pipes, IAT,Map Sensor, ICP, VGT, (Cleaned Turbo -Compression ring still sticking), Replaced Turbo. On 6/19/09 I bought Ford Ext. War. 4yrs./48k.

Buy your Ford Factory Ext. Warranty.


Check link for pics. & info.

http://community.webshots.com/user/ebx03

Last edited by EBX : 06-10-2009 at 03:06 PM.
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