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Thread: Clutch time
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Old 08-02-2006, 09:44 PM   #12 (permalink)
Garbage_Mechanic
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Re: Clutch time

Roboto has some good points but secondary to the real problem. If the pedal sinks under constant pressure, the hydraulic system is bypassing. Also, this system is designed to have as close to ZERO free play at the pedal as possible. This is backwards to all the years prior to 83, where if you didn't have free play you were in trouble. Also the clutch hyd system is no different than brakes, what would you think if your brake pedal sank to the floor with your foot sitting on it. I think you need to be sure the hydraulics are good and there is no more than 1/32 inch free play in the master cylinder pushrod, and that the cluth pedal shaft bushings don't have excess play (read as none).
As to lubing things up....while you have the slave cylinder off slip the fork out of the bellhousing, comes right out, just pull and wiggle. While its out you can use a spray can of penatrating lube to lube the slider where the throwout bearing slides. Its common for this to get gummy as Roboto said, but you are dealing with dried up dirt and grease mix. Also lube all of the pivot points on the fork.

After all of this, if it still doesn't release properly, you will still have to pull the clutch. I'm going through the exact thing right now on my ranch truck. The release problem on it was dirt and worn off clutch material between the diaphragm and cover. I couldn't justify the $600 smfw either although I would love the decreased pedal pressure etc. Good luck, let us know how it goes!
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Mine: 91 F250 Reg Cab 4x4 5spd 7.3IDI 4.10LS 145,000 miles. Banks Sidewinder 92 D60 F axle w 97 brakes and Powerlock. Lift: about 4" over stock 250. 33x12.50x16.5 Pro Comp MTs Magnaflow 12" muffler. Sees dirt everyday. Used to haul hay, wood, feed cows, check fence.
Hers: 96F250 CCSB 7.3 PSD 4x4 5spd 3.55 LS 190,000 miles. Puchased 7/03, Looked for a 5spd CCSB for a year!Dana 60 front axle, at stock F350 height (for now) Energy Poly bushings, Bilsteins, 305/70/16 Pro Comps on 16x10 Weld Outbacks, AFE Pro7,TYMAR 3x3.5x4 downpipe,TYMAR 5" straightpipe, gutted EBV, IH Non EBV pedistal,New Alliant AC Injectors,(stage 1)Cal reg kit, SBC Con O clutch, permenent clutch bushing fix, AC mod with a different twist, AMP Powersteps with custom brackets and wiring(one of 2 OBS trucks with them according to AMP) Line of Fire. Sees dirt everyday.
My Company pickup: 86 F250 6.9 C6 320,000 miles Co trucks 5 89 to 94 IDI's, plus about 50 more diesels.
Diesel Mechanic 28 yrs
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