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Power Stroke Excursions Technical discussion of the Ford Excursion SUV with the Power Stroke diesel.

       
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Old 01-08-2004, 11:59 AM   #1 (permalink)
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Inlaws in town!! Advice Needed - Airlift Airbag install

My in-laws are coming to town this weekend so I'm going to be spending quality time in my shop. [img]/ubbthreads/images/graemlins/smile.gif[/img] Any advice to someone putting on an Airlift (Superduty) set of rear airbags? Looks pretty straightforward, but just looking for gotcha's or special tools I might need.

Regards,
Dave
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2002 Excursion Limited - 7.3 PSD, 4x4, Auto. Tekonsha Prodigy Controller. ISSPRO EV Gauges in A-Pillar mount. Diesel Turbo Lifesaver. Pre-pump Mod. SCMT-Trimode. AIC. Back Door storage bins. Banks 3 1/2 inch Monster Exhaust. AIS. "U-Code" Springs. Powerstroker Exhaust Brake. Husky Liners. Bilstein Shocks. ART Brakes, Helwig Rear Anti-swaybar. Zoodad Mod. Airlift Rear Airbags. Racor 3550 CCV. Forest River Wildcat 26FBS TT.

2003 VW Jetta TDI - completely stock and 49mpg!
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Old 01-08-2004, 02:13 PM   #2 (permalink)
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Re: Inlaws in town!! Advice Needed - Airlift Airbag install

I did it last summer, and it is pretty straightforward. The lower stops actually drill pretty easily, but you might want to have a couple of bits on hand, and keep the drill rpm's down. Are you installing the compressor and gauges, as well?

Mark
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Old 01-08-2004, 02:49 PM   #3 (permalink)
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Re: Inlaws in town!! Advice Needed - Airlift Airbag install

[ QUOTE ]
and keep the drill rpm's down.

[/ QUOTE ]

Use a hand drill. [img]/ubbthreads/images/graemlins/biggrin.gif[/img] Doesn't sound like you are in any hurry. [img]/ubbthreads/images/graemlins/wink.gif[/img]
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Old 01-08-2004, 03:18 PM   #4 (permalink)
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Re: Inlaws in town!! Advice Needed - Airlift Airbag install

Now a hand drill might be pushing it, but I will definately be taking alot of breaks! [img]/ubbthreads/images/graemlins/smile.gif[/img]

I'm not doing the compressor and gauges right now. I need to save the money for those. Besides, the inlaws are over about once a month, so I have to stretch out my excuses! [img]/ubbthreads/images/graemlins/smile.gif[/img]

Did you have to take the springpack off the axle or anything nasty like that? (the parts don't arrive til tomorrow morning)

Regards,
Dave
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2002 Excursion Limited - 7.3 PSD, 4x4, Auto. Tekonsha Prodigy Controller. ISSPRO EV Gauges in A-Pillar mount. Diesel Turbo Lifesaver. Pre-pump Mod. SCMT-Trimode. AIC. Back Door storage bins. Banks 3 1/2 inch Monster Exhaust. AIS. "U-Code" Springs. Powerstroker Exhaust Brake. Husky Liners. Bilstein Shocks. ART Brakes, Helwig Rear Anti-swaybar. Zoodad Mod. Airlift Rear Airbags. Racor 3550 CCV. Forest River Wildcat 26FBS TT.

2003 VW Jetta TDI - completely stock and 49mpg!
2003 Kubota B2910
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Old 01-08-2004, 03:58 PM   #5 (permalink)
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Re: Inlaws in town!! Advice Needed - Airlift Airbag install

Once a month,it sounds like something else us men all dred that comes along once a month.[img]/ubbthreads/images/graemlins/smirk.gif[/img]It's no wonder you have so many mod's on your X Dave.[img]/ubbthreads/images/graemlins/biggrin.gif[/img] Good Luck All, Joe M.
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Old 01-08-2004, 03:59 PM   #6 (permalink)
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Re: Inlaws in town!! Advice Needed - Airlift Airbag install

You know it . . .you should see my jeep. [img]/ubbthreads/images/graemlins/smile.gif[/img] I'm in the process of learning how to hotrod my Kubota.

Regards,
Dave
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2002 Excursion Limited - 7.3 PSD, 4x4, Auto. Tekonsha Prodigy Controller. ISSPRO EV Gauges in A-Pillar mount. Diesel Turbo Lifesaver. Pre-pump Mod. SCMT-Trimode. AIC. Back Door storage bins. Banks 3 1/2 inch Monster Exhaust. AIS. "U-Code" Springs. Powerstroker Exhaust Brake. Husky Liners. Bilstein Shocks. ART Brakes, Helwig Rear Anti-swaybar. Zoodad Mod. Airlift Rear Airbags. Racor 3550 CCV. Forest River Wildcat 26FBS TT.

2003 VW Jetta TDI - completely stock and 49mpg!
2003 Kubota B2910
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Old 01-08-2004, 06:52 PM   #7 (permalink)
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Re: Inlaws in town!! Advice Needed - Airlift Airbag install

[ QUOTE ]
Did you have to take the springpack off the axle or anything nasty like that?

[/ QUOTE ]

No. It's kind of a bolt-on install, for the most part. I did install the compressor and guages, but the manual connections to the bumper didn't look too tough.

Mark
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2001 Excursion 4x4, v-codes, Western Diesel guages, AIS with fender sleeve & zoodad, MBRP 4" exhaust, Tru-Cool Max tranny cooler, 203* thermostat, BFG AT 285/75-16's, RS9000X's, Rancho steering stabilizer, tightened steering box, Hellwig sway bar, Air-Lift springs and compressor, Draw-Tite trunnion bar WD hitch, SUVlights.com harness, PIAA driving lights with homemade harness, Cobra 25STWX radio
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Old 01-09-2004, 04:03 PM   #8 (permalink)
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Re: Inlaws in town!! Advice Needed - Airlift Airbag install

Well the box just arrived, so I'm going to have to back the X into the garage and turn on the kerosene heater for a few hours to melt everything off it. Do you have any problem with the springs "leaking down" or do they seem to hold their set pressure pretty well? I"m going to try and buy a compressor and controller kit something around next christmas. [img]/ubbthreads/images/graemlins/smile.gif[/img] [img]/ubbthreads/images/graemlins/smile.gif[/img]

Take care,
Dave
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2002 Excursion Limited - 7.3 PSD, 4x4, Auto. Tekonsha Prodigy Controller. ISSPRO EV Gauges in A-Pillar mount. Diesel Turbo Lifesaver. Pre-pump Mod. SCMT-Trimode. AIC. Back Door storage bins. Banks 3 1/2 inch Monster Exhaust. AIS. "U-Code" Springs. Powerstroker Exhaust Brake. Husky Liners. Bilstein Shocks. ART Brakes, Helwig Rear Anti-swaybar. Zoodad Mod. Airlift Rear Airbags. Racor 3550 CCV. Forest River Wildcat 26FBS TT.

2003 VW Jetta TDI - completely stock and 49mpg!
2003 Kubota B2910
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Old 01-09-2004, 09:56 PM   #9 (permalink)
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Re: Inlaws in town!! Advice Needed - Airlift Airbag install

[ QUOTE ]
Do you have any problem with the springs "leaking down" or do they seem to hold their set pressure pretty well?

[/ QUOTE ]

It's funny you mention that. The compressor is set to come on at 20psi (on mine, I modified it slightly) and figured it would be coming on all the time and scaring my family to death. I've never heard it come on a single time. These things are *way* closer to airtight than my cheesy Rancho in-cab adjustable shock kit. I don't think you'll have to worry about it, based on my experience.

Mark
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2001 Excursion 4x4, v-codes, Western Diesel guages, AIS with fender sleeve & zoodad, MBRP 4" exhaust, Tru-Cool Max tranny cooler, 203* thermostat, BFG AT 285/75-16's, RS9000X's, Rancho steering stabilizer, tightened steering box, Hellwig sway bar, Air-Lift springs and compressor, Draw-Tite trunnion bar WD hitch, SUVlights.com harness, PIAA driving lights with homemade harness, Cobra 25STWX radio
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Old 01-10-2004, 09:28 PM   #10 (permalink)
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Re: Inlaws in town!! Advice Needed - Airlift Airbag install

Dave, I installed the two valve stems into the receiver were it protects the electrical plug by drilling a pair of holes.

Joe
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Old 01-10-2004, 09:48 PM   #11 (permalink)
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Re: Inlaws in town!! Advice Needed - Airlift Airbag install

Well guys the bags are on, all I have left to do is mount the air nipples and route the hoses. All in all I have to give the install 2 thumbs up for being well designed. The only "gotcha" I experienced was getting the dumb carriage bolt that goes through the jounce bumper hole in the frame to stay up so I could tighten it. The "solution" was to take a couple of foam earplugs and put them in under the carriage bolt. They allowed it plenty of movement, but kept it up where it wouldn't "turn" when you tried to tighten it down.

I'll give you the post install report sometime tomorrow. (don't want to finish too early . . .there are still 12 beers in the fridge, 2 gallons of kerosene in the heater and 2 playoff games to go. : ) [img]/ubbthreads/images/graemlins/smile.gif[/img] )

Have a good one,
Dave
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2002 Excursion Limited - 7.3 PSD, 4x4, Auto. Tekonsha Prodigy Controller. ISSPRO EV Gauges in A-Pillar mount. Diesel Turbo Lifesaver. Pre-pump Mod. SCMT-Trimode. AIC. Back Door storage bins. Banks 3 1/2 inch Monster Exhaust. AIS. "U-Code" Springs. Powerstroker Exhaust Brake. Husky Liners. Bilstein Shocks. ART Brakes, Helwig Rear Anti-swaybar. Zoodad Mod. Airlift Rear Airbags. Racor 3550 CCV. Forest River Wildcat 26FBS TT.

2003 VW Jetta TDI - completely stock and 49mpg!
2003 Kubota B2910
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Old 02-28-2004, 10:30 PM   #12 (permalink)
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Re: Inlaws in town!! Advice Needed - Airlift Airbag install

jojiba--
I see you have an 03 with airlifts. Did you have any issues bolting up to jounce jumper wings ? I tried Ride-Rites (different application) but the lower bracket would not slide on to the wing so I got thinking that the shape of the wing could have changed from 01/02. Did the lower bracket fit the shape of wings ? I have reordered airlifts so am looking for help on this.
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