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Power Stroke Excursions Technical discussion of the Ford Excursion SUV with the Power Stroke diesel.

       
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Old 04-05-2002, 10:38 PM   #1 (permalink)
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Installed my AIC today

Not hard at all. I was able to tap into switched 12v from my gauge install, ground was the same way. Talking to Sail864, he mentioned to me to unscrew the OBD-II connector to get to the data lines easier. Went without a hitch. Looks cool too. [img]/ubbthreads/images/icons/smile.gif[/img] If you want to see a pic, click on the AIC in my sig.

Michael
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Old 04-06-2002, 01:36 AM   #2 (permalink)
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Re: Installed my AIC today


Please explain the tapping of the OBD II connector... Is it behind the connector? Or does it connect through the front?

I was worried about splicing the line to get the data lines connect, but if there is a easier, cleaner route, I'll go that way.

Picture would be nice if feasible.

Thanks
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Old 04-06-2002, 10:27 AM   #3 (permalink)
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Re: Installed my AIC today

Yes, please provide a detailed description of what wires were used, and where you tapped into them, etc.

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Old 04-06-2002, 10:37 AM   #4 (permalink)
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Re: Installed my AIC today

I will be doing my install in the next few weeks. I remember seeing some old post which were very detailed in how to do what, where and with what. I would like to add a plug to the wiring so I can uplug the AIC just like the trucks. Anyone do this?

Thanks,
John
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Old 04-06-2002, 10:44 AM   #5 (permalink)
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Re: Installed my AIC today

I used saddle splices to tap into the data lines behind the connector. I've already screwed it back, but if I get time today, I'll take some pictures.

Michael
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1995 Camaro Z28 K&N FIPK, Throttle body Airfoil, Jet-Hot MAC Headers, Borla SS 3 exhaust /w bypass, 3.5" Aluminum driveshaft, 4:10 Gears, B&M Ripper shifter, Accel 300+ ignition, Accel SpiralCore wires, Shift light, 100hp Nitrous [img]/ubbthreads/images/graemlins/crazy.gif[/img] <font color="red"> FOR SALE! </font>
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Old 04-06-2002, 10:46 AM   #6 (permalink)
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Re: Installed my AIC today

JADFPE,

Why a plug? It's not like it's something you are going to take out. [img]/ubbthreads/images/icons/smile.gif[/img] However, if you want you can talk to Gene Louder, apparently he knows somewhere to get the plug in CA. However, you are going to have to splice that plug into the wiring harness anyway.

Michael
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1995 Camaro Z28 K&N FIPK, Throttle body Airfoil, Jet-Hot MAC Headers, Borla SS 3 exhaust /w bypass, 3.5" Aluminum driveshaft, 4:10 Gears, B&M Ripper shifter, Accel 300+ ignition, Accel SpiralCore wires, Shift light, 100hp Nitrous [img]/ubbthreads/images/graemlins/crazy.gif[/img] <font color="red"> FOR SALE! </font>
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Old 04-06-2002, 11:24 AM   #7 (permalink)
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Re: Installed my AIC today

True - I was just trying to make it look like a factory connection but I guess you are right. By the way, what is a saddle splice?

Thanks,
John
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Old 04-06-2002, 02:26 PM   #8 (permalink)
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Re: Installed my AIC today

A saddle splice allows you to splice wires onto existing wiring. Stick one wire in, and it fits over the existing wiring, it has a blade that you squeeze down with a pair of pliers, which cuts through the insulation and makes the connection. Available at any auto parts store or hardware store. Now, here's the nitty-gritty of the connection makeup. This is taken from a post by JBKrab:

The EXCURSION does not have the connector to plug the APCM into. The connector consists of four pins that are connected to the PCM (Powertrain Control Module).

What we need to do is the following:

1. Connect the Tan/Red wire of the APCM cable to 12V Key Power.

2. Connect the Black wire of the APCM cable to Ground.

The remaining two wires are a twisted pair. (WARNING: THEY MUST STAY TWISTED EXCEPT AT WHERE YOU MAKE THE SPLICE OR CONNECTION. THESE ARE DATA LINES AND REQUIRE TO BE TWISTED TOGETHER!)

3. Connect the BUS+ Red/Blue wire of the APCM cable to the TAN/ORANGE wire from the PCM Pin# 16.

4. Connect the BUS- white/violet wire of the APCM cable to the PINK/LIGHT BLUE wire from the PCM Pin# 15.



That's all there is to it. Real easy once you get the OBD-II connector off so you can get to the data lines. The full post is here, but everything you need to know is in the first post.

http://forums.ford-diesel.com/ubbthr...mp;Main=117088

Enjoy,
Michael
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1995 Camaro Z28 K&N FIPK, Throttle body Airfoil, Jet-Hot MAC Headers, Borla SS 3 exhaust /w bypass, 3.5" Aluminum driveshaft, 4:10 Gears, B&M Ripper shifter, Accel 300+ ignition, Accel SpiralCore wires, Shift light, 100hp Nitrous [img]/ubbthreads/images/graemlins/crazy.gif[/img] <font color="red"> FOR SALE! </font>
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Old 04-06-2002, 07:30 PM   #9 (permalink)
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Re: Installed my AIC today

Michael - Thanks for the information. Depending on the weather on Sunday, the kids and of course the wife, I might be able to spend some time getting the AIC installed.

Thanks,
John
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Old 07-29-2002, 08:23 PM   #10 (permalink)
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Re: Installed my AIC today

Just wanted to bounce this one to the top in case anyone was contemplating putting in a ford AIC. I followed the instructions listed two posts above and I am pleased to report that my AIC is now fully functionaly. Gotta love this site.
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Old 07-30-2002, 12:10 AM   #11 (permalink)
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Re: Installed my AIC today

You can find the data wires easily if you remind yourself to look for a twisted pair. When I installed my AIC, I was unaware that the twisted pair was available at the ODB-II connector, so I went hunting for it in the huge wiring bundle under the dash. Stupid me kept checking individual wires for the right color code. As it turns out, there's only one (or maybe two - I was too excited to do any major verification) twisted pair in that entire bundle, so it's not so hard to find.
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Old 07-30-2002, 08:49 AM   #12 (permalink)
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Re: Installed my AIC today

Glad to see that you are part of the few, the proud, the excursion owner with an AIC! [img]/ubbthreads/images/icons/smile.gif[/img] They are cool. With the Walker BTM and the idle at 1200 rpm, you sure get a pretty cool turbo whistle. I love mine...keeps the A/C frosty on even the hottest days. [img]/ubbthreads/images/icons/laugh.gif[/img]

Michael
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1995 Camaro Z28 K&N FIPK, Throttle body Airfoil, Jet-Hot MAC Headers, Borla SS 3 exhaust /w bypass, 3.5" Aluminum driveshaft, 4:10 Gears, B&M Ripper shifter, Accel 300+ ignition, Accel SpiralCore wires, Shift light, 100hp Nitrous [img]/ubbthreads/images/graemlins/crazy.gif[/img] <font color="red"> FOR SALE! </font>
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Old 07-30-2002, 01:23 PM   #13 (permalink)
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Re: Installed my AIC today

Michael,

Cochise here. Did you get your "AIC" form David at Diesel Innovations 713-948-9441? [img]/ubbthreads/images/icons/cool.gif[/img]
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Old 07-30-2002, 04:00 PM   #14 (permalink)
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Re: Installed my AIC today

Yup, picked it up right after you posted that there were 70 available. (Hopefully he's giving you a commission!) What's a good idle speed to avoid wet stacking? I was leaning towards using the "Charge Protect" but didn't know if it was high enough. The other question I had was what voltage do people typically see in Charge Protect? I'm seeing 12.3-12.6. I guess I expected 14.7 or so from my gasser experience.

Regards,
Dave
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2003 VW Jetta TDI - completely stock and 49mpg!
2003 Kubota B2910
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Old 07-31-2002, 08:12 AM   #15 (permalink)
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Re: Installed my AIC today

Cochise,

Naw, I got mine used for $200! [img]/ubbthreads/images/icons/cool.gif[/img] [img]/ubbthreads/images/icons/cool.gif[/img]

Michael
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2001 Excursion PSD Limited 4x4, SCMT Max Tuner, Diesel Innovations 4" exhaust, 3 pod A-pillar w/ VDO Vision boost, pyro & Trans, AIC, Baldwin bypass filter, ATS Ported Compressor housing...See my mod pictures HERE!
1995 Camaro Z28 K&N FIPK, Throttle body Airfoil, Jet-Hot MAC Headers, Borla SS 3 exhaust /w bypass, 3.5" Aluminum driveshaft, 4:10 Gears, B&M Ripper shifter, Accel 300+ ignition, Accel SpiralCore wires, Shift light, 100hp Nitrous [img]/ubbthreads/images/graemlins/crazy.gif[/img] <font color="red"> FOR SALE! </font>
2002 32' Keystone Bobcat 294BHS travel trailer
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