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E-Series Vans Technical discussion of topics related to vans powered by any of the Navistar engines. This covers a broad number of years, but there isn't enough demand to split it any further.

       
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Old 10-25-2009, 05:13 AM   #16 (permalink)
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Another cool feature I like is the massive under floor storage. This will be accessible for someone sitting on the gaucho (well maybe laying down to reach in) or from outside with the back doors open. I opted for the XL size space as a great use of where the factory spare was located. This will prove to be an excellent space for heavy recovery gear, spare parts and such.


Advance Adapters, the makers of the Atlas II Transfer case, offered not only their seriously tough case but also a remote shifter kit if we needed it. However there just aren't that many places to install the shift levers so instead Ebert the 4x4 guru there at SMB West moved the levers out from the seat a bit and then cut & threaded them. This will give anyone using the B&D power transfer base more room to rotate without hitting their feet on the shift levers.
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Old 10-25-2009, 05:13 AM   #17 (permalink)
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By now you might be wondering why I started this segment with a close up of a National Luna fridge control panel. It has alot to do with how these projects go, things started with the idea that a regular RV style fridge which is floor level and would open sideways into a wheelchair or cause someone to bend over which is tough on those with balance issues. ARB was gracious enough to donate one of their new top opening fridges as seen in this picture.

However what we found was the curve of the van wall meant the fridge couldn't open all the way. The concept was sound but the devil is always in the details. So while we are very grateful for the support of ARB the search was on for a fridge that was top opening but side to side vs lengthways. Lucky for Disabled Explorers we have made some great friends out in the overland world, one of those is Equipt Expedition Outfitters who are the importers for National Luna Fridges (along with Eez-Awn roof tents and Frontrunner racks). Any of you who are Overland Jounal readers will remember that National Luna won the Editors Choice Award.

As you can see in this pic the National Luna comes from the factory setup perfect for our needs. The door can be made to open from either side or lengthways depending on your need. For us the display is in an excellent position to be visible to the driver or when someone is sitting in the gaucho.

This is the control panel and you can see some of the cool features those South Africans build into the fridge, from a selectable low voltage shutoff to the fast cool down mode and the digital temp setting. The stainless steel body should hold up to anything I can think of and the polished interior will clean up nicely for years to come. National Luna does make a split interior model in the Weekender line which I would recommend to someone who needs a freezer and a fridge in the same unit. I am looking forward to using this unit over the years to come and our first trip in the rig to Baja with Overland Training at the end of November.

The last big change isn't one that can be captured in pictures, instead it was a change in design and I have to commend the guys in the shop for not always doing as the customer ask. From the start we knew that storage space would be limited due to the need for an open floorplan for wheelchair users. However on this visit it really struck us just how limited the storage would be. I was ready to just live with that but the shop guys weren't satisified to listen to me, instead we huddled up and tossed around ideas from moving windows to eliminating windows, upper cabinet positions, bed placement, they just kept at it until we came up with a solution that wasn't even on the order sheet. They will custom craft the upper bed to include storage cabinets on each side towards the back and we are changing from long slider upper windows towards the rear to smaller windows towards the front (depending on what can be sourced). It was really impressive to watch these guys take something I told them I could live with and chew it over until the best possible solution presented itself.

The next pics should come from the final days before SEMA and at the show itself. As I type this Nor-cal mobility is installing the Braun wheelchair lift,B&D power transfer drivers seat base and the Sure Grip hand controls. Then the W.A.V.E will go back to Sportsmobile West for the final touches before SEMA.

If you want to read more or check out the other things we are up to just click here to visit our website.
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Old 10-25-2009, 05:14 AM   #18 (permalink)
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“Five working days till SEMA? No problem my friend.” Those are the words that settle frazzled nerves when you see a picture that has miles of wires hanging out of your project. I was sent these pictures today by email to let me know how well the project was going.

The guys at Sportsmobile West have been here before and know what they are doing. If they tell me the Wheelchair Accessible Van for Expeditions can be finished in five days, and say it with that kind of smile, then I trust them.

A couple of things to note in the picture above, you can see the Sure Grip hand controls that Nor-Cal Mobility was able to bring over from out previous FJ Cruiser project. Also on the floor you can just see the track for the B&D Independence power driver’s seat base.



Here you can see the Aluminess front bumper and as massive as that looks it really isn’t heavy due to the aluminum construction. Plans are to include a Ramsey 9500 UT Patriot winch. It has a wireless remote and most importantly a semi-auto clutch that saves a potentially hazardous trip back to the winch just to flip a lever.

The recent Overland Journal winch test (Gear 2009 issue) saw the Ramsey get the Value Award and out pull it’s rated capacity. I really hope we receive the winch in time to install it before SEMA as I am looking forward to evaluating this unit for the disabled community.

Also you can see the very cool custom roof rack by Aluminess. With a vehicle this tall saving weight up there was important and Aluminess is well versed in that regard. The rack holds a Kyocera solar panel antennas for ham radio, cb and cellular booster. And of course you can’t miss the Rigid LED lights. Up front there is a center mounted spot beam with floods to each side. The shop guys tell me these things are wicked bright even with all that overhead light. Arizona night runs as a therapeutic technique for the newly disabled, sounds great!



Here is a better look at the B&D Independence power drivers seat base. The idea is that when a wheelchair user is lifted into the rig there is still a height difference between their chair and the drivers seat. This can make transfers difficult and dangerous.

With the B&D unit the seat comes back 24” rotates and rises to the best possible position next to a wheelchair. As an amputee Braun Millennium lift and this B&D unit are beyond me. However the purpose of the W.A.V.E. is to get the newly disabled or those new to backcountry travel behind the wheel and discovering the please of overland adventures in remote areas.



This shot gives a great view of the roof rack and rear bumper build by Aluminess. The storage box on the back is reachable from wheelchair and it provides a good bit of lockable outside storage. Speaking of storage the rear bumper has another lockable compartment built into it also. There is an option for a rear winch and that might be something we look at in the future.

Up in the roof rack you can see another one of the Rigid LED lights. One fun feature we are setting up is to have the side and rear lights come on by key chain remote to provide camp light or scare away unwanted wildlife (including the desert wash flying quad kind).

On each back door Sportsmobile places a fold out table and the drivers side includes storage space for the shower wand or other goodies.
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Old 10-25-2009, 05:16 AM   #19 (permalink)
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From the pictures it looks like Nor-Cal Mobility did a great job installing the Braun Millennium wheelchair lift. While Braun makes a wide range lifts not all have the ability to extend to the ground on a raised 4wd van. While we will lose some interior space when the lift is stowed it shouldn't be a major problem and of course worth it for those folks who will get their first off road experiences in this rig. It will be very interesting to get this setup out in a variety of terrains and see how it works in sand, rocks, mud and such.

Nor-cal was a huge resource during the design and build process, they also were able to get thing installed in record time. One thing we don't have that a chair users would is automatic door openers. It was an additional expenses and since I can walk and open doors we opted to wait and see about adding the openers later.

I hope to be in Fresno at Sportsmobile West in a few days to help finish up the final details before we talk the rig to SEMA. We have been very lucky throughout this project to receive the support of our sponsors and the enthusiasm of the public. SEMA has even come on board with a very gracious donation of a 20x30 ft split island booth #30193. If you are planning to attend the show please stop by and check out the W.A.V.E. for yourself.
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Old 10-25-2009, 03:44 PM   #20 (permalink)
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Is that a Quigley 4x4 conversion?
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Old 10-26-2009, 02:11 AM   #21 (permalink)
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Bob,
Nope that is Sportsmobile West's own 4x4 conversion.
They use a DynaTrac Pro Rock front axle, DyanTrac Hubs (great cuz if they fail they fail locked unlike the Warn's), custom spec ARB Dakar partial military wrap leaf springs and OME Nitro Charger Shocks.

ARB donated a front air locker to this project (which we are really grateful for) and I have seen these rigs do Moab and some other serious trails.
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