I finally spoted what I am looking for. I will need to "finish" the walls though. I want to insulate, put some kind of flexible but stiff enough sheet of something and finish it up with glued on carpet. I know about the Wise product but I find the price a little steep. I might use their wheel wells though.
It will be my everyday vehicule and I will have 2 captain seats for the kids.
For heating purpose, I was thinking about seperating the cargo space (starting behind the kids seat)with some kind of wall but with some kind of window to see at the back. Any recommended "glass" material ?
Check out this stuff for the walls and floor. web page
I've seen guys build dividers out of plywood, with a plexiglass window, then cover them with carpet or some type of fabric. I'm gonna try it without a divider wall first, and put the gas cans on a hitch platform. Pingel removeable wheel chocks will go in beteen the seat mounts, so I can put the rear seats back in when I need to. I'm getting stoked. I spoke to Quadvan about a 4x4 conversion also, seems like a reasonable thing to do.
I guess one issue was my use of the standard fiberglass home type insulation in the walls and cavities. I had a 1978 Ford Conversion Van that appeared to use the same insulation so I did the "monkey see" "monkey do" routine. I think the two potential issues were little sound insulation value and the potential for moisture to get trapped in there. My walls are not really sealed at the top so moisture should be able to escape and the lack of sound insulation value is a valid one, but I tried to address some of that with the laun wood, batting and rubber backed carpeting and even bare walled I didn't have any significant sound issues inside the Van.
One thing you do want to be careful of is not to use anything that might "off gas" like some of the finishes on this standard wood paneling, and maybe even some of this hard or soft "foam" type insulation.
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I used 1.5 inch foam board from home depot. then covered that with 3/8 sanded plywood. you can cover that with fabric of your choice.
I tried to cut the foam as tight as possible between the braces.
and it might have been 3/4 or 1" foam on the roof.
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