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E-Series Vans Technical discussion of topics related to vans powered by any of the Navistar engines. This covers a broad number of years, but there isn't enough demand to split it any further.

       
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Old 07-15-2008, 07:10 PM   #1 (permalink)
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What's a good exhaust system to add MPG and performance

Hey everybody,
What's a good exhaust system to add MPG and performance to a 2000 E350 15 Passenger 7.3 van I just pick up? It's got high miles but runs good. I'm looking at a 4" complete system with down tube...?
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Last edited by racefan7903 : 07-15-2008 at 07:17 PM. Reason: adding and miss spellings
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Old 07-15-2008, 11:04 PM   #2 (permalink)
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Warpspeedperformance.com
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95 E350 PSD HD Cargo , BB shim , E4OD , B&M aluminium Trans pan , HD cooler , 3:55 D70FF, Michelin LTX " E "
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Old 07-16-2008, 07:15 AM   #3 (permalink)
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Morning:
I would suggest you contact Dennis at ITP he has a nice 4" system that will do just what you are asking.
Mine works GREAT.
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Old 07-16-2008, 07:49 AM   #4 (permalink)
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I like my stainless steel Magnaflow's. Got one on my Expedition & F-250 powerstroke... Not to loud and last forever.. My $.02.
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Old 07-16-2008, 08:38 PM   #5 (permalink)
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Quote:
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Warpspeedperformance.com
best bang for the buck
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2002 E-350 ext. cargo..4" DP+exhaust/gauges/ CCV mod/ AIH delete/TT mirrors wC-btr's/Amsoil Dual by-pass/Racor 45P prepump/ITP regulated return w/fuel bowl delete/tank mods/203*/timbrens/bilstein/Hella/ DP tuned/BTS trans/ alum baja wheels/cryo rotors...dyno 335 hp...164,062 miles

98 E-350 PSD...575K

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Old 07-17-2008, 02:43 AM   #6 (permalink)
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yep, warpspeed is it.
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2001 E-350 ext 15 passenger. 7.3L psd, DP-Tuner 20, 60, 80, 80E, 120race, Overboost Annihilator, Turbonetics BB, 4" DiamondEye turbo-back exhaust, custom fabricated 4" intake, Gold Line rebuilt powder coated calipers, braided stainless soft lines, Precision torque converter, TransGo shift kit, ATS Deep Sump trans pan, AutoMeter Ultralite Boost, Trans temp, EGT and in a three pod pillar and fuel pressure, DP-selector and oil temp in an over head console.

New motor in progress.
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Old 07-31-2008, 01:05 PM   #7 (permalink)
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Along the same lines, I assume the 'turbo back' exhaust is everything 'back' from the turbo. So, what is a 'Cat Back' exhaust? Also, why can't you just take the vehicle to the local Midas shop and have the work done for about half the price and no trouble? Do diesels require a special kind of metal tubeing that Midas or other muffler shops may not have? And one final thing; what dictates whether you install a 4 inch or a 5 inch system? Thanks for any replies.
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'99 E-350 HiTop Companion Van Conversion SD 7.3, factory order rcvd Dec. '98: SuperChip, twin K&N air filters, 203* mod, Deraler tubed trannie pan, B&M trannie cooler, AirLift air bags, Bilsteins, 4" DiamondEye turbo back exhaust.

Last edited by clev : 07-31-2008 at 01:27 PM.
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Old 07-31-2008, 01:26 PM   #8 (permalink)
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Originally Posted by clev View Post
Along the same lines, I assume the 'turbo back' exhaust is everything 'back' from the turbo. So, what is a 'Cat Back' exhaust? Also, why can't you just take the vehicle to the local Midas shop and have the work done for about half the price and no trouble? Do diesels require a special kind of metal tubeing that Midas or other muffler shops may not have? Thanks for any replies.

Cat Back is from the Catalytic convertor back.

Most Midas shops don't have the equipment to do Mandrel bends, so they make 'crush' bends which reduce the diameter of the tubes - not good.

Also, it would be a rare Midas shop that can handle 4" tubing, let alone make a mandrel bend on one.

Mike
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Old 07-31-2008, 01:41 PM   #9 (permalink)
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Thanks Mike, for the quick, informative reply. How about the 4 inch vs 5 inch?
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'85 E-150 351w, factory order rcvd Oct. '84: Balanced/blue-printed, HYPEREUTECTIC pistons, matching edelbrock performer pkg: cam, lifters, intake, carb, & elec fuel pump. MSD pkg: MSD 6, billet distributor, timing control, & 8.8 wires; AirLift air bags, Deraler tubed trannie pan, FloMaster Exhaust w/duramax ceramic headers, new paint.

'99 E-350 HiTop Companion Van Conversion SD 7.3, factory order rcvd Dec. '98: SuperChip, twin K&N air filters, 203* mod, Deraler tubed trannie pan, B&M trannie cooler, AirLift air bags, Bilsteins, 4" DiamondEye turbo back exhaust.
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Old 07-31-2008, 07:50 PM   #10 (permalink)
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The 5" exhaust is used for gents who race and PuLL with the Rigs.

The 4" is plenty for the van. I have the 4" Magnaflow and it works great.

The 2000 year vans did not come with a Cat Converter, mine didn't anyway.

I was driving on the Freeway the other day and I went about 95 MPH and the Boost Gauge was reading 30 #'s, and the van had way more pedal to go.

The Magnaflow exhaust has the straight-through pipe and the van breaths very well with this system.

I wrapped my entire exhaust with the Thermo-Tec header Tape 2" Wrap, including the muffler. It stoops the drone sound inside the van and made it very quiet inside. Best 125.00 I ever spent.

You can doctor the Magnaflow truck exhaust to work in the van. The pipe that wraps over the rear axle is the only issue. We used those band clamps on the joints to adjust the system the way we needed it to bend and fit.
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Old 08-02-2008, 08:03 PM   #11 (permalink)
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At 13 mpg empty and 7 towing, I've decided to upgrade the exhaust to 4 inch. I checked WarpSpeed and they have an 'aluminized' turbo back system for $289 plus shipping and that sounds pretty good. But, the 'aluminized' makes me a little apprehensive so I've been looking for stainless steel; can't find any. Does anyone know of any company that has them for <$500.00?
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'85 E-150 351w, factory order rcvd Oct. '84: Balanced/blue-printed, HYPEREUTECTIC pistons, matching edelbrock performer pkg: cam, lifters, intake, carb, & elec fuel pump. MSD pkg: MSD 6, billet distributor, timing control, & 8.8 wires; AirLift air bags, Deraler tubed trannie pan, FloMaster Exhaust w/duramax ceramic headers, new paint.

'99 E-350 HiTop Companion Van Conversion SD 7.3, factory order rcvd Dec. '98: SuperChip, twin K&N air filters, 203* mod, Deraler tubed trannie pan, B&M trannie cooler, AirLift air bags, Bilsteins, 4" DiamondEye turbo back exhaust.
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Old 08-04-2008, 04:15 AM   #12 (permalink)
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I checked WarpSpeed and they have an 'aluminized' turbo back system for $289 plus shipping and that sounds pretty good. But, the 'aluminized' makes me a little apprehensive
Assuming you live a dry climate Aluminized should be more than ample. I have same exact kit on my van and as far as the quality goes I love it, especially for the price I paid. WarpSpeed sells it but Diamond Eye manufactures it, they're available trough many diesel stores WarpSpeed just advertises it on the website.

Try Black Widow Diesel 319-849-1191 they're extremely friendly, I always purchase through them.
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2001 E-350 ext 15 passenger. 7.3L psd, DP-Tuner 20, 60, 80, 80E, 120race, Overboost Annihilator, Turbonetics BB, 4" DiamondEye turbo-back exhaust, custom fabricated 4" intake, Gold Line rebuilt powder coated calipers, braided stainless soft lines, Precision torque converter, TransGo shift kit, ATS Deep Sump trans pan, AutoMeter Ultralite Boost, Trans temp, EGT and in a three pod pillar and fuel pressure, DP-selector and oil temp in an over head console.

New motor in progress.
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