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6.7L Power Stroke Engine and Drivetrain Discussion of the 6.7L Power Stroke diesel engine and drivetrain in the 2011-Up Super Duty trucks. No gas engine discussion allowed except on transmissions and drivetrain that pertain to all models. Please confine discussion of topics in this forum to those items that are specific to the 6.7L Power Stroke engine.

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Old 11-12-2012, 05:46 PM   #31 (permalink)
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Can you define the number of valves in a batch and a date at which this problem was caught?
If he really knew the answer there would be a NDA and he couldn't say.
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Old 11-12-2012, 05:46 PM   #32 (permalink)
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That was a 2011 CSS chassis cab 550
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Old 11-12-2012, 07:45 PM   #33 (permalink)
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Here is a prior post that may help explain some of this:
Dropping valves

Seems Ford may have a batch of defective valves used in F450-550 engines.
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Old 11-15-2012, 11:26 AM   #34 (permalink)
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The bent rods problem occurs when the engine is modded beyond 500HP AND on a tune that was not built for the mods that were done (twin turbos and canned tunes.)

Trucks that have tunes and exhaust are fine on stock rods. There's not enough air or fuel to make rod breaking power.

H&S has revealed a single turbo replacement and tunes written for it that make over 600hp on stock rods. Granted they are keeping the power off until higher RPMs, but they are succeeding. (Unless the US Govt puts them out of biz.)

Where failures occurred was on the twin turbo kits that did not have tunes written for them, just using a stock canned tune.

Looking at photos of the bent/broken rods, it's pretty clear that Ford really carved these down to hold just the HP the engine is built for stock. There is not a lot of headroom to make big power. Also, they are powdered metal, not forged.

End of the story is that there are two companies making aftermarket rods for this engine.
H&S is succeeding so far with a 600hp single replacement turbo, though clearly they are holding off on the power at lower RPMs.
Rods are strong enough for most, and there's aftermarket solutions for those few who have modded their trucks beyond what the stock rods will handle.
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Old 11-17-2012, 07:25 PM   #35 (permalink)
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The pics I posted were from a stock chassis cab
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Old 11-18-2012, 08:48 AM   #36 (permalink)
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Originally Posted by marek View Post
The pics I posted were from a stock chassis cab
likely some other problem than too much horsepower for the rods

Here's a pic of one that's failed from too much power

Also a pic of an aftermarket one
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What's the deal with the rods?-67lpowerstroke3.jpg   What's the deal with the rods?-6.7rods.jpg  
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