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Upgrades and Aftermarket - 6.0L Engine Upgrading or adding OEM or aftermarket equipment to your 2003-Up Super Duty or Excursion with 6.0L Power Stroke diesel engine. Please confine discussion of topics in this forum to those items that are specific to the 6.0L Power Stroke engine.

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Old 07-08-2009, 04:09 PM   #1 (permalink)
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egr cooler

Has anybody used Neal technologies egr cooler ? and if so how do you like it? I would do the "REMOVED DUE TO RULES VIOLATION" but I will have to smog as of 2010 thank you for your responces.Dave

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Old 07-08-2009, 09:23 PM   #2 (permalink)
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Has anybody used Neal technologies egr cooler ? and if so how do you like it? I would do the "REMOVED DUE TO RULES VIOLATION" but I will have to smog as of 2010 thank you for your responces.Dave

I asked this same question couple days ago and didn't get any responces. When the time comes to replace it and the oil cooler I will fork up the money for it. Seems like a no brainer to me.
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Old 07-08-2009, 10:04 PM   #3 (permalink)
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egr cooler

I just ordered it from Gene @ Neal tech I also ordered a new oil cooler and screen/ filter for the hvop since I will be into it that far anyways. Hopefully this cooler will fix the factory crap. the egr cooler has been replaced twice already and I have 45,654 miles on it. 2 turbos and 1 rebuilt turbo . Dave
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Old 07-10-2009, 11:02 AM   #4 (permalink)
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Have you had your truck tested for a blocked oil cooler. The dealership can run a test for you if not. P.S. I ordered mine from Gene yesterday. Hope it works.
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Old 07-12-2009, 05:01 PM   #5 (permalink)
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cooler

too late! totaled truck yesterday! a lady ran a stop sign and t boned me . I havent even recieved my cooler yet its going to show up on monday ! I need to call Gene,Dave
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Old 08-13-2009, 12:22 PM   #6 (permalink)
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Has anybody used Neal technologies egr cooler ? and if so how do you like it? I would do the "REMOVED DUE TO RULES VIOLATION" but I will have to smog as of 2010 thank you for your responces.Dave
I just replaced my egr cooler and oil cooler myself. Used Neal Technologies egr cooler. Indeed it is bullet proof and fits like oem part.
would highly recomend this over oem or removal of egr.
Great service and prices on his egr and oil cooler kit. The truck is back to 100%
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Old 08-22-2009, 01:55 PM   #7 (permalink)
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I just replaced my egr cooler and oil cooler myself. Used Neal Technologies egr cooler. Indeed it is bullet proof and fits like oem part.
would highly recomend this over oem or removal of egr.
Great service and prices on his egr and oil cooler kit. The truck is back to 100%
Is the oil cooler and upgrade or just a factory repalcement part?
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Old 08-23-2009, 09:06 PM   #8 (permalink)
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banks250 - did you install this yourself? if so how much of a job is it to do?
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Old 08-23-2009, 11:46 PM   #9 (permalink)
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banks250 - did you install this yourself? if so how much of a job is it to do?
It's a lot of work. Get a topside creeper or build one so you are laying down across the engine bay. You'll be up there for awhile. Shop rate will be about 10-12 hours, and at $80-100/hr, that adds up quickly. Get a list of items to upgrade along the way since a lot of things will be removed to get to the oil cooler.
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Old 08-24-2009, 08:47 PM   #10 (permalink)
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I just order one last week. Very quick service and looks like a high quality piece with excellent welds. I am currently installing it, an oil cooler rebuild, and the HPOC STC connection.
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Old 08-25-2009, 10:38 AM   #11 (permalink)
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I've got one in my garage for back up if mine ever goes out. Looks pretty decent.
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Old 08-25-2009, 12:28 PM   #12 (permalink)
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As for egr replacement it is not hard work it is just time consuming. Would be a great help if you had somebody help you in removing the turbo and reinstalling it because of the placement it is hard to do by youreself,not impossible. The other thing you need to be carefull with is the tork settings on all the bolts. they are very low. I have the shop manual to set the tork settings if anybody needs them let me know.
Just takes time and a thick blanket to lay over the engine to kind of get compfortable in the engine bay. It took me about 9 hours to do everything split in two days. good eyes and light definately helps. Changed egr cooler ALL O'rings, cleaned egr valve, rebuilt the oil cooler,oil filters,fuel filters and coolant.works great. egr cooler again top quality.
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Old 07-03-2010, 07:00 PM   #13 (permalink)
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Online Step by Step instructions for EGR remove and replace?

Not gonna be able to swing the $2k the factory wants for the STOCK cooler swap, and so I will upgrade and do it myself.
Question: Will it make it easier to remove the hood?
I have a bunch of pallets I will screw together to use as a riser to access the engine with more ease...any other tips? Also, what range of torque wrench will I need?
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Old 07-11-2010, 07:05 PM   #14 (permalink)
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Build a topside creeper like mine. Check out the picture link under my screen name. I started a thread about it as well.
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