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Is the biodiesel purchased or homemade?
Do you know what kind of oil it's made from (ie canola, chicken fat, palm oil, soy, restaurant grease, etc)?
how cold has it been?
If it gets c old enough to freeze the biodiesel portion of the mix, it can do what you're describing and that's a cold flow issue that's caused by the type of oil, not a real quality control problem. Quality control problems (like soap in the oil, or poor conversion) can also cause this, but sooner in terms of temperature (ie at higher temps than the same oil of converted properly and cleaned properly afterwards).
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Homebrew biodiesel crazy:
...several years with a couple of different 6.9's... now running a (gasp!)1998 GMC 6.5 van... don't shoot me.
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