Big list of dumb questions from a new PSD owner - Page 2 - Diesel Forum - TheDieselStop.com
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6.0L Power Stroke Engine and Drivetrain Discussion of the 6.0L Power Stroke diesel engine and drivetrain in the 2003-Up Super Duties and Excursions. No gas engine discussion allowed except on transmissions and drivetrain that pertain to all models. Please confine discussion of topics in this forum to those items that are specific to the 6.0L Power Stroke engine.

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Old 11-16-2009, 06:41 PM   #16 (permalink)
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Here is a decent post about gauges.

Idiot Guage supplement.

and here

Edge Insight Install & Dash Mount

RC
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Old 11-16-2009, 06:48 PM   #17 (permalink)
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i had them on both my previous 99(green) and my "new" 99(tan)
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Old 11-16-2009, 08:15 PM   #18 (permalink)
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bumper

i found a fab fours bumper that normally sells for just short of 3000.00 for 600.00 on craigslist,a short 18 hr trip and she was mine.it was in new condition,so maybe hit good ol craigslist.

Quote:
Originally Posted by WERA976 View Post
Dang, you weren't kidding about the prices for those bumpers! Jeez! Yeah, we're gonna re-evalute the whole bumper idea.

That rack on the cap looks nice. Do you use it much? My truck came with a cap, but I sometimes wish it had the elevated height, instead of being cab high all the way back. More height would make it easier to load/unload dirtbikes in the bed.

Where can I find the dimensional specs on m truck: height, length, weight etc.?
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Old 11-17-2009, 07:40 AM   #19 (permalink)
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Dimensional Data should be in the Ford Body Builders Guide:

https://www.fleet.ford.com/truckbbas...4/maintoc.html

The e-brake does not self adjust. It is a drum-in-hat design. You can adjust the e-brake using the integrated turnwheel or starwheel (think drum brakes of the old days). The turnwheel is located under a rubber plug on the inside of the backing plate.

The e-brake "mini" drum brake system is inside the rear rotors. To replace the shoes, it is easier to pull the axles and the hub.

If you do not have a manual, here is a good thread on the keypad code:
http://www.ford-trucks.com/forums/514216-keyless-keypad-code.html
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Last edited by bismic; 11-17-2009 at 07:44 AM.
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Old 11-18-2009, 05:16 PM   #20 (permalink)
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As far as your keypad problems, in your manual it tells you how to change the code to whatever you like, just did it for a buddy and it's simple to do.
Yeah, but I have to know the factory code first, right? I'll have to look for that; I've read the threads, I'll sniff around and see if I can locate the sticker w/ the serial number. Thanks.
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Old 11-18-2009, 05:22 PM   #21 (permalink)
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Quote:
Originally Posted by Rccarps2 View Post
Here is a decent post about gauges.

Idiot Guage supplement.

and here

Edge Insight Install & Dash Mount

RC
This is good stuff, thanks.
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Old 11-19-2009, 05:45 PM   #22 (permalink)
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The e-brake "mini" drum brake system is inside the rear rotors. To replace the shoes, it is easier to pull the axles and the hub.
Wow. I glanced past this gem. So it's easier to pull the axles when replacing the e-brake drums?!?
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Old 11-22-2009, 12:04 PM   #23 (permalink)
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So how long should you let the engine idle before shut down? How long does it take to cool off the turbo? 60 seconds? 90? 300?
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Old 11-22-2009, 01:05 PM   #24 (permalink)
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If that pinion seal is leaking then chances are it needs pinion bearings. The bearings are probably the root cause of the seal failing.
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Old 11-22-2009, 03:09 PM   #25 (permalink)
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So how long should you let the engine idle before shut down? How long does it take to cool off the turbo? 60 seconds? 90? 300?
When worked extremely hard, Ford states it could take as long as 7-10 minutes IIRC. That is too long to let the engine idle unless you have installed the high idle mod. This is where gauges are very important - an EGT "post-turbo" would be great, but can be estimated w/ a "pre-turbo" EGT.
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Old 11-27-2009, 09:49 AM   #26 (permalink)
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We drove home last night from north Alabama back to north Georgia on two-lane country roads (60 MPH +/-) and interstate (70 MPH). Temperatures were hovering around 40-ish and the truck was empty save for my wife and myself. This morning there was a puddle under the truck a little smaller than my palm. What watery (not oily) fluid would be leaking from under the front end of truck that has no smell that I could tell, but a reddish tint? As you look at the truck from the front, it's left of center, towards the passenger side, and as you look from the passenger side it's just barely forward of the front tire? Is the truck coolant reddish? It's a spot where I would expect a puddle from an A/C condenser, and had it been clear water I would have thought nothing of it. But the red-tint really threw me.

Oh... and tell me again how big the fuel tank is in this truck?



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Old 11-27-2009, 05:38 PM   #27 (permalink)
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I looked - it's apparently the trans cooler external filter. Funny, the fluid doesn't feel oily and has no smell. Oh well, I now have another weekend project.

Can anyone recommend a good diesel shop in suburban northeast Atlanta/north Georgia? I've got some work for them! :-)

Questions - do exhaust systems need to be welded, or am I OK using clamps at the connections? Do I need to replace the system on a lift, or can it be done on the ground? I have a LWB 2WD crew cab dually, so it rides kinda low.

Thanks!
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Old 11-27-2009, 10:44 PM   #28 (permalink)
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Although I've never been there, I'm not sure I would buy diesel fuel from a place named Grub Mart.
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Waiting for "BigTurbo" to help me install: Dieselsite Trans filter kit.
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Old 11-28-2009, 12:35 AM   #29 (permalink)
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Your exhaust system can be changed without a lift but I would either put the front end on some jackstands or drive it up on some blocks/ramp to give you room. You will either have to cut the downpipe off as high as you can reach or remove the transmission crossmember and support the transmission while you remove it. I recommend cutting, it is much easier and gives you room to wiggle the downpipe around (it will be a bear getting that out but the new one will slide right in..).

BTW, your longbed has a 38 gallon tank on it.
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Old 12-04-2009, 05:27 PM   #30 (permalink)
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What is the stock diameter of the turbo downpipe? 3", or 3.5"? Is there any advantage to going to a 4" diameter downpipe w/ re: mileage and/or EGTs?

I'm close to settling on a set of gauges: Auto Meter's GS series. I think I can handle the pyrometer install no problem, the boost seems pretty straight forward if you take your time and do it well, and trans temperature looks like a straight forward process as well.

I would like an in-the-cab fuel pressure gauge: is there a solution for that? Or would a mechanical gauge on the cowl be required? I don't want fuel in the cab if I can avoid it.

Is there an "easy" way to hook up an electronic engine oil temperature gauge, or would I need to install a bung for a probe like you do the EGT probe?

Water temp I understand is "easy", as there is supposed to be a freeze plug that can be swapped for a sensor housing on the side of the engine block.

Is the stock oil pressure gauge trust-worthy? I have read the trans temp gauge is a joke, so I wonder about all the gauges now. I had the PD check my speedometer, and it's spot on at 35-40 MPH.

Sunday I'm installing the coolant filter kit that arrived last Wednesday night, addressing the tranny filter leak and probably doing an oil/oil filter change.

Thanks in advance!
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Done: Sirius Satellite Radio; Coolant Filtration System; Prodigy Brake Controller; 4" Turbo-Back Exhaust, cat delete; FoMoCo "Blue Spring" upgrade; Galaxy DX959, Astatic mic & Wilson 1K; Edge Insight CTS; ARP head studs, FoMoCo head gaskets, FoMoCo oil cooler, EGR delete, HPOP, IPR; HFCM Updated Drain Plug;
To Do: ISSPRO Fuel Pressure Gauge, R&R all suspension bushings, Preventative Maintenance
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