Catastrophic Engine Failure - Page 3 - Diesel Forum - TheDieselStop.com
Ford Diesel Forum / Powerstroke Forum
Ford Diesel Forum / Powerstroke Forum
Go Back   Diesel Forum - TheDieselStop.com > 1999-2007 Ford Super Duties > 6.0L Power Stroke Engine and Drivetrain

6.0L Power Stroke Engine and Drivetrain Discussion of the 6.0L Power Stroke diesel engine and drivetrain in the 2003-Up Super Duties and Excursions. No gas engine discussion allowed except on transmissions and drivetrain that pertain to all models. Please confine discussion of topics in this forum to those items that are specific to the 6.0L Power Stroke engine.

TheDieselstop.com is the premier Diesel Truck Forum on the internet. Registered Users do not see the above ads.
Reply
 
LinkBack Thread Tools Display Modes
Old 11-09-2009, 11:54 AM   #31 (permalink)
Senior Member
 
Join Date: Jul 2007
Location: Sacramento, California
Posts: 530
My Photos: (0)
Feedback Score: 0 reviews
Quote:
Originally Posted by grounder View Post
That place is a Internet coat tail rider, with his so called expertise and knowledge of International engines, Would I trust his Knowledge and so-called expertise on these engine's ??? Not a Freakin chance
I'm on a firearms forum and we use FUD to explain someone that tries to state the facts in their opinion or gives out total misinformation. Example: "I went to a local gun store and asked if they had any AR-15 lower parts kits and the clerk spout out a bunch of FUD saying how they are illegal, posession of one even properly configured is a federal crime, ect." The few videos I have watched of that guy had innacurate information.
__________________
I'm a mod friendly Ford Diesel Technician located in Sacramento California area.
Gofaster23 is offline  
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
Sponsored Links
Advertisement
 
Old 11-09-2009, 01:48 PM   #32 (permalink)
Senior Member
 
rock_doctor's Avatar
 
Join Date: Jul 2002
Posts: 2,335
My Photos: (0)
Feedback Score: 0 reviews
Quote:
Originally Posted by poppie View Post
Quote:
Originally Posted by rock_doctor View Post
I wonder if that fact it was not regularly driven lead to the failure. I bet you will find a bad injector over fueled overheating the piston which then melted... As the liquid aluminum dropped into the oil pan started burning the oil. There are not many cases of this but a few where injectors went bad which did in turn melted a piston.

I meant to take pictures of the engine as it is pulled apart. I suspect in the end they will take care of it but since you are not in the US they likely will drag their feet on it. Major repairs generally take an Ok from Ford and International. Since they both are sharing warranty costs for the 6.0 it does slow down the paperwork.
..................and don't forget the oil was (3 year's old) ,.............The engine let go in the South of France with 5800 miles total on the clock (before it had even reached the first service!)This on a 2006 model RV,now sometime's you will find a motorhome where the date of MFG of the RV is a year NEWER than the running gear the coach sit's on!!!!,the oil could be as much as (4 year's old) ,and he said it was driven 2000 mile's in the US before i would guess being put on a ship for the trip to England and then being driven 3800 more mile's on 3 or 4 year old oil ,could this be an oil break down related issue.
I would doubt the oil breaks down over time but is more likely to become contaminated over time. There are many acids created during the combustion process. I use my 6.4 about 3k miles a year but still change the oil every 6mo, because that is what Ford says to do. I do not know if the age of the oil could have caused the problem. But once they tare it down it should be easy to tell.
__________________
2005 Excursion w/ 6.0L PSD
2008 FX4 F250 CCSB w/ 6.4L PSD
rock_doctor is offline  
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
Old 11-19-2009, 07:03 AM   #33 (permalink)
Junior Member
 
Join Date: Nov 2009
Posts: 28
My Photos: (0)
Feedback Score: 0 reviews
[QUOTE=steveb19;1806433]
Quote:
Originally Posted by poppie View Post
Thanks for that-just checked -the oil was changed at 3000 miles as it wasnt getting much use.
Checked the manufactures plate, it was only made a few months before it was registered so its not old stock.
Still looking for contacts to a good lawyer. There must be a few over in the USA who have dealings over this problem in the past
Ford USA have now refused to enter into any further communication in this matter. They have put it in writing that the warranty is valid and that Ford UK should sort it out! Ford UK say it is Ford USA's problem! So much for Customer care. Four months, $8000 and still no nearer getting it fixed.Super Duty? Super S***T
steveb19 is offline  
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
Old 11-26-2009, 10:12 AM   #34 (permalink)
Senior Member
 
Join Date: Aug 2009
Posts: 587
My Photos: (0)
Feedback Score: 0 reviews
Im sorry to hear your troubles. This is the BS I hate with these dealers.

I cringe when i have to bring it in. The sad thing is if you had it shipped back here & even found a dealer that would install a new engine for you they most likely will do hack work & you will have other problems. If you come back to the USA & have it fixed I would drive it around here for a week & check the vehicle over really good before returning home, this way if those butchers do hack work you can hold their feet to the fire. If you get it replaced & go right back overseas & get back just to find 25 bolts are missing & weird unknown problems happen you are screwed. These dealer mechanics are rushed to get warranty work in & out as fast as they can to beat book time & they dont get paid as much as a walk in customer, that is most of the reason for the mistakes & shoddy work.

Also since you have a Van you better be selective which dealer you choose here, make sure you bring it to a dealer who works on fleets of these on a regualr basis. Most all know the trucks & the cabs can be raised easily, on our vans no dice, very tough working conditions & a different setup
Premier Kirby is offline  
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
Old 11-29-2009, 05:25 AM   #35 (permalink)
Junior Member
 
Join Date: Nov 2009
Posts: 28
My Photos: (0)
Feedback Score: 0 reviews
Quote:
Originally Posted by Premier Kirby View Post
Im sorry to hear your troubles. This is the BS I hate with these dealers.

I cringe when i have to bring it in. The sad thing is if you had it shipped back here & even found a dealer that would install a new engine for you they most likely will do hack work & you will have other problems. If you come back to the USA & have it fixed I would drive it around here for a week & check the vehicle over really good before returning home, this way if those butchers do hack work you can hold their feet to the fire. If you get it replaced & go right back overseas & get back just to find 25 bolts are missing & weird unknown problems happen you are screwed. These dealer mechanics are rushed to get warranty work in & out as fast as they can to beat book time & they dont get paid as much as a walk in customer, that is most of the reason for the mistakes & shoddy work.

Also since you have a Van you better be selective which dealer you choose here, make sure you bring it to a dealer who works on fleets of these on a regualr basis. Most all know the trucks & the cabs can be raised easily, on our vans no dice, very tough working conditions & a different setup
My Solicitors gave Ford Uk seven days to repond,(which they didnt)that expired last Friday, Legal action has now started. Its mad-Ford havent a leg to stand on and I cant understand why they are treating me this way as they cannot win this action.(They sued Navistar and won-the engine was unfit for purpose) I'll Leave it to the legal eagles now
steveb19 is offline  
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
Old 11-29-2009, 01:05 PM   #36 (permalink)
Senior Member
 
fxdwgi's Avatar
 
Join Date: Jan 2007
Location: Bay City, Michigan
Posts: 538
My Photos: (0)
Feedback Score: 0 reviews
Quote:
Originally Posted by Premier Kirby View Post
Im sorry to hear your troubles. This is the BS I hate with these dealers.

I cringe when i have to bring it in. The sad thing is if you had it shipped back here & even found a dealer that would install a new engine for you they most likely will do hack work & you will have other problems. If you come back to the USA & have it fixed I would drive it around here for a week & check the vehicle over really good before returning home, this way if those butchers do hack work you can hold their feet to the fire. If you get it replaced & go right back overseas & get back just to find 25 bolts are missing & weird unknown problems happen you are screwed. These dealer mechanics are rushed to get warranty work in & out as fast as they can to beat book time & they dont get paid as much as a walk in customer, that is most of the reason for the mistakes & shoddy work.
Dear Sir,

It sounds like you need to find another Dealer, one that can make you happy. But I also am replying to your post as I take issue with your "butcher" "hack" and your general lack of knowledge within a Dealer and us "hacks".

Let me explain; I am a Ford Senior Master Technician that holds certifications in every major groups, have my ASE L1 and L2's, Hybrid certification, and also sit on Ford Motor Company's ASSETT board. I also have a associates degree in Automotive Technology. I have 18 years experience with Ford and working on Ford vehicles.

So now you know my background, when I work on a vehicle I do not get paid differently if it is under warranty or not. My flat-rate wage is the same regardless who is paying the bill. The repair times charged to a customer that is paying is straight out of the Motors book, which is about 20-30% higher in time than warranty payment. I also receive a FIRFT (fixed it right the first time) bonus from my Dealer on ALL vehicles that I put my eyes on. That bonus is on top of my wage and can be very lucrative. So not only do I get paid to fix your problem, I get a bonus if you never have to come back for the same issue.

Also, fixing your vehicle right the first time has and advantage long term for me also; you are more likely to come back to see me for your other needs.

Now, I will be the 1st to tell you that there are some real crappy Dealers out there ( I get to fix a lot of there "fixes"), but there are also some real good ones out there that WILL take care of you. I am not saying that I am perfect, far from it and I do have a comeback every once in a while . But when that happens, I will walk up to you and tell you that it is my fault and fix your vehicle.

So in ending, please do not group all of us in the same light. We are NOT all the same.
__________________
2001 F-350 Lariat 4x4 Crew *4" BDS suspension lift w/315-75's * Ford AIS * MKO 5" exhaust * All 4 corners cleared * Front Reese Receiver * Draw Tite Fold Over Gooseneck * Reese 15K Sliding 5er * Gauges Whited Out * IC Foil Delete * Dieselsite Coolant Filter kit * DiPricol Optix White Faced Turbo,Pyro,Trans Gauges w/Dash Mount Pod * DP Tuner F5 60T 80E 120R 140X * John Wood Valve Body * ITP SS X-Over Line * ITP Boost Annihilator * 6.0 Trans Cooler * TCI Truck Master Triple Disc Billet Converter (-200 RPM) * Reviva Transmission * ESOF Converted to Manual Warn Hubs * 203' Thermostat * Turbomaster Wastegate Actuator * Gutted EBPV * Centramatics * Walbro GLS392 * Ford AICM * ITP Pre-pump * One Very Understanding Wife*


I AM AN AMERICAN, SO I DRIVE AMERICAN.
fxdwgi is offline  
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
Old 11-29-2009, 04:21 PM   #37 (permalink)
Senior Member
 
Strokin' 6.0's Avatar
 
Join Date: May 2008
Location: San Angelo, TX
Posts: 703
My Photos: (0)
Feedback Score: 0 reviews
Quote:
Originally Posted by fxdwgi View Post
...Now, I will be the 1st to tell you that there are some real crappy Dealers out there ( I get to fix a lot of there "fixes"), but there are also some real good ones out there that WILL take care of you. I am not saying that I am perfect, far from it and I do have a comeback every once in a while . But when that happens, I will walk up to you and tell you that it is my fault and fix your vehicle...
fxdwgi,

I applaud your integrity, however your kind are far and few between. For those of us who live in BFE, our choice is either the only Ford dealership in town or an indy mech. My local dealership is for crap, as are their techs. There's not a single damn one of them who knows his fourth point of contact from his elbow, when it comes to diesels, and diesel trucks account for a good portion of their work. I can count on not having my truck for a minimum of three weeks, if I take my 6.0 to the dealer, because they are so backed up. Many of their trucks are return problems; mine went back for the same problem three different times.

I now go to an indy mech who has three decades worth of experience with diesels. The majority of his shop is filled with 6.0's. I can tell you that, when I've taken my truck to him, it has never returned for the same problem twice.

I wish there were more Ford dealership mechs like you who gave a damn about the quality of their work, but most of the guys here in my town are just plain inexperienced and clocking in to collect a paycheck.
__________________
Fred

2004 F-350 CC DRW LB FX4 4x4
Oxford White/Arizona Beige
King Ranch
Herrin Hauler bed
4.10 Trac-Lok
Reman'd 6.0L @43,956 miles
Reman'd Turbo @54,814 miles

Last edited by Strokin' 6.0; 11-29-2009 at 04:25 PM.
Strokin' 6.0 is offline  
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
Old 11-29-2009, 04:56 PM   #38 (permalink)
Member
 
Join Date: Oct 2005
Location: Calgary,Alberta,Canada
Posts: 96
My Photos: (0)
Feedback Score: 0 reviews
Quote:
Originally Posted by Strokin' 6.0 View Post
fxdwgi,

I applaud your integrity, however your kind are far and few between. For those of us who live in BFE, our choice is either the only Ford dealership in town or an indy mech. My local dealership is for crap, as are their techs. There's not a single damn one of them who knows his fourth point of contact from his elbow, when it comes to diesels, and diesel trucks account for a good portion of their work. I can count on not having my truck for a minimum of three weeks, if I take my 6.0 to the dealer, because they are so backed up. Many of their trucks are return problems; mine went back for the same problem three different times.

I now go to an indy mech who has three decades worth of experience with diesels. The majority of his shop is filled with 6.0's. I can tell you that, when I've taken my truck to him, it has never returned for the same problem twice.

I wish there were more Ford dealership mechs like you who gave a damn about the quality of their work, but most of the guys here in my town are just plain inexperienced and clocking in to collect a paycheck.

You hit the nail on the head with this one. How do you find those good techs. Trial and error I guess.

Neil.
__________________
2004 F-350 Lariat crewcab 4x4,177,000kms, no mods except for ARP studs.
1996 E-350 12 passenger 360,000kms (SOLD)
1978 Toyota Landcruiser BJ40 3.0 litre diesel, completely restored to original.
cruiserheads is offline  
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
Old 11-29-2009, 05:35 PM   #39 (permalink)
Senior Member
 
Join Date: Jun 2009
Posts: 334
My Photos: (0)
Feedback Score: 0 reviews
Quote:
Originally Posted by fxdwgi View Post
Dear Sir,

It sounds like you need to find another Dealer, one that can make you happy. But I also am replying to your post as I take issue with your "butcher" "hack" and your general lack of knowledge within a Dealer and us "hacks".

Let me explain; I am a Ford Senior Master Technician that holds certifications in every major groups, have my ASE L1 and L2's, Hybrid certification, and also sit on Ford Motor Company's ASSETT board. I also have a associates degree in Automotive Technology. I have 18 years experience with Ford and working on Ford vehicles.

So now you know my background, when I work on a vehicle I do not get paid differently if it is under warranty or not. My flat-rate wage is the same regardless who is paying the bill. The repair times charged to a customer that is paying is straight out of the Motors book, which is about 20-30% higher in time than warranty payment. I also receive a FIRFT (fixed it right the first time) bonus from my Dealer on ALL vehicles that I put my eyes on. That bonus is on top of my wage and can be very lucrative. So not only do I get paid to fix your problem, I get a bonus if you never have to come back for the same issue.

Also, fixing your vehicle right the first time has and advantage long term for me also; you are more likely to come back to see me for your other needs.

Now, I will be the 1st to tell you that there are some real crappy Dealers out there ( I get to fix a lot of there "fixes"), but there are also some real good ones out there that WILL take care of you. I am not saying that I am perfect, far from it and I do have a comeback every once in a while . But when that happens, I will walk up to you and tell you that it is my fault and fix your vehicle.

So in ending, please do not group all of us in the same light. We are NOT all the same.

Does that bonus that you get come from the dealers pocket, or is the bonus built into the dealer's repair price?
Ljutic SS is offline  
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
Old 11-29-2009, 05:50 PM   #40 (permalink)
Senior Member
 
Join Date: May 2000
Location: bayville new jersey
Posts: 1,295
My Photos: (0)
Feedback Score: 0 reviews
i m late coming in on this..........but

isnt it written somewhere...perhaps in owners manual warranty book, that US built vehicles that are exported are done without warranty ??

we sent a built for USA nissan pickup down to honduras and that turned out to be a disaster......nitemare.......

no warranty coverage...and couldnt even get parts for it there..had to send them down from US.

i dont think you d find a 6.0 built for anywhere but USA and CANADA..

honestly , as suggested before, ship it back to the USA have it repaired, and ship it back....
__________________
'12 gmc sierra slt cc, lb, duramax, carbon blk outside, blk leather inside.
'11 e350 super cargo,ingot silver, v10.
'09 mazda6i grand touring, black cherry,blk leather.
'77 450SL benz in the family since new.
'91 350sdl turbo diesel benz
'10 MAZDA 6i, DAUGHTERS RIDE
'90 560sel benz. what a pos.
hapaschold is offline  
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
Old 11-29-2009, 06:50 PM   #41 (permalink)
Senior Member
 
Join Date: Apr 2004
Location: Arizona
Posts: 256
My Photos: (0)
Feedback Score: 0 reviews
Is it true that Ford doesn't have a 450 engine in all of Europe? Did you pay the $7000 for recovery? Ask yourself what the procedure would be if this happened in the US? The dealer would probably take it to a Ford Truck dealership. What is the responsibility of the dealer. Would it be cheaper for an engine and transmission swap? You should not have to pay one pound for anthing that has to do with the engine. Best of luck.
__________________
F-250 2000 4x2 SC SD Long Bed, 6-speed, American Racing 'Kong Wheels, Glasstite Camper Shell & Vintage Airstream gone...! Replaced with vintage Pop-up Sunlight Truck camper that fits in garage.
klutz1 is offline  
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
Old 11-29-2009, 09:48 PM   #42 (permalink)
Senior Member
 
fxdwgi's Avatar
 
Join Date: Jan 2007
Location: Bay City, Michigan
Posts: 538
My Photos: (0)
Feedback Score: 0 reviews
Quote:
Originally Posted by Ljutic SS View Post
Does that bonus that you get come from the dealers pocket, or is the bonus built into the dealer's repair price?

It is a Dealer funded bonus. The repair price is the repair price, that doesn't change.
__________________
2001 F-350 Lariat 4x4 Crew *4" BDS suspension lift w/315-75's * Ford AIS * MKO 5" exhaust * All 4 corners cleared * Front Reese Receiver * Draw Tite Fold Over Gooseneck * Reese 15K Sliding 5er * Gauges Whited Out * IC Foil Delete * Dieselsite Coolant Filter kit * DiPricol Optix White Faced Turbo,Pyro,Trans Gauges w/Dash Mount Pod * DP Tuner F5 60T 80E 120R 140X * John Wood Valve Body * ITP SS X-Over Line * ITP Boost Annihilator * 6.0 Trans Cooler * TCI Truck Master Triple Disc Billet Converter (-200 RPM) * Reviva Transmission * ESOF Converted to Manual Warn Hubs * 203' Thermostat * Turbomaster Wastegate Actuator * Gutted EBPV * Centramatics * Walbro GLS392 * Ford AICM * ITP Pre-pump * One Very Understanding Wife*


I AM AN AMERICAN, SO I DRIVE AMERICAN.
fxdwgi is offline  
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
Old 11-30-2009, 07:00 AM   #43 (permalink)
Junior Member
 
Join Date: Nov 2009
Posts: 28
My Photos: (0)
Feedback Score: 0 reviews
Quote:
Originally Posted by klutz1 View Post
Is it true that Ford doesn't have a 450 engine in all of Europe? Did you pay the $7000 for recovery? Ask yourself what the procedure would be if this happened in the US? The dealer would probably take it to a Ford Truck dealership. What is the responsibility of the dealer. Would it be cheaper for an engine and transmission swap? You should not have to pay one pound for anthing that has to do with the engine. Best of luck.
Yes -no engine in Europe-and allegedly only two available in the USA at that time sitting in Fords part centre in Michigan,(Fords words). I had to pay a total of $7000 for recovery(initially off the motorway to a garage and then back to the UK.)
Given the unreliability of the 6 litre engine, does anyone know if the later 6.4 engine fit straight in?
steveb19 is offline  
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
Old 11-30-2009, 07:05 AM   #44 (permalink)
Junior Member
 
Join Date: Nov 2009
Posts: 28
My Photos: (0)
Feedback Score: 0 reviews
Quote:
Originally Posted by hapaschold View Post
i m late coming in on this..........but

isnt it written somewhere...perhaps in owners manual warranty book, that US built vehicles that are exported are done without warranty ??

we sent a built for USA nissan pickup down to honduras and that turned out to be a disaster......nitemare.......

no warranty coverage...and couldnt even get parts for it there..had to send them down from US.

i dont think you d find a 6.0 built for anywhere but USA and CANADA..

honestly , as suggested before, ship it back to the USA have it repaired, and ship it back....
This one (probably luckily) did a couple of thousand miles in USA before being shipped over to blighty. Fords USA have stated in writing that the full USA warranty applies. They say Ford UK should deal with it but Ford UK (who I have spoken too a few times over the last four months) now say they dont want to know-see Ford USA. And so it goes on !
steveb19 is offline  
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
Old 12-01-2009, 12:26 AM   #45 (permalink)
Senior Member
 
Join Date: Aug 2009
Posts: 587
My Photos: (0)
Feedback Score: 0 reviews
fxdwgi until i find someone like you that does a honest job i will continue to trash the dealers with a blanket statement. Sure whenever you stereo type anything there is always an exception to the rule but i am focused on the norm.

Some of it seems to be the service advisors, most treat the customers like they have never lifted a hood before & wont listen to what you have to say. Wont send a tech out for a 5-10 minute test drive with you,, they just say "leave the Van with us for a few days & we will let you know what we find" *** is wrong with a 5-10 minture drive to make the customer happy. Alot of us bought these vehicles to make money & work with so our idea of fun isnt leaving it there for a few days while you throw random parts at it. Then we get insulted with some lame ass excuse that could only fool a single mom with no car knowledge when we bring the crap back asking why bolts arnt put back.

I kid you not I almost always have to bring my van back every time. I have a oil leak they caused & its under warranty but I wont bring it back in as I am sure something else will be butchered worse then the oil leak I have.

I have tried 3 dealers & they all suck. I could try a 4rth but guess what Im going back to my roots & working on my own again.

The truth is just because its new dosnt mean anything, they have just as many problems as a 10 year old rig, sometimes worse.

Things have been MUCH better since I took over the maintenance from the butcher shops.

hey be honest you NEED to beat book time. That means you are rushed.

Last edited by Premier Kirby; 12-01-2009 at 12:29 AM. Reason: add
Premier Kirby is offline  
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
Sponsored Links
Advertisement
 
Reply

  Diesel Forum - TheDieselStop.com > 1999-2007 Ford Super Duties > 6.0L Power Stroke Engine and Drivetrain


Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 
Thread Tools
Display Modes

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are On
Pingbacks are On
Refbacks are On


» Featured Product
» Log in
User Name:

Password:

Not a member yet?
Register Now!

» Auto Insurance
» Wheel & Tire Center

Powered by vBadvanced CMPS v3.2.2

All times are GMT -5. The time now is 02:12 AM.



Powered by vBulletin® Copyright ©2000 - 2012, Jelsoft Enterprises Ltd.
Search Engine Friendly URLs by vBSEO 3.3.2