Could use some help on a problems after engine install - Diesel Forum - TheDieselStop.com
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6.0L Power Stroke Engine and Drivetrain Discussion of the 6.0L Power Stroke diesel engine and drivetrain in the 2003-Up Super Duties and Excursions. No gas engine discussion allowed except on transmissions and drivetrain that pertain to all models. Please confine discussion of topics in this forum to those items that are specific to the 6.0L Power Stroke engine.

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Old 11-17-2008, 08:40 PM   #1 (permalink)
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Could use some help on a problems after engine install

I was hoping someone had some ideas for me. I bought an 04 6.0 with 290k that was putting oil in the coolant. Great price, so I bought it for a project / test mule. Here's what I have done so far. I pulled the engine. Installed new bearings, new oil cooler, new head gaskets, headstuds, egr block off. Reinstalled engine and can't get it to start. I think I have two or three problems. The scanner is showing low icp, so I am assuming I may have ruined an oring somewhere during assembly which isn't bothering me too much. The problem I need help with is that niether the cam sensor nor the crank sensor will show rpms. The coolant and oil sensors are reading high input codes. There is no smoke or even a hint of firing. The truck did start and run no problem before.

Doesn't anyone have any ideas? Batteries are up and on the charger during cranking 13+ volts. Rechecked connections on both sensors and at the pcm. This truck is starting to make me crazy.

Thanks.
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Old 11-17-2008, 10:13 PM   #2 (permalink)
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I've been thinking. Is there a common wire that powers all those sensors that could have broken during the removal process?
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Old 11-17-2008, 10:31 PM   #3 (permalink)
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thats a pretty big can of worms you got opend up here. ive seen people lay the engine on the ground with the oil pan off and bend the crank trigger wheel. are you sure the cam is timmed properly? check connections at the ficm and pcm and all the grounds. if it ran before its got to be something you did of left loose.
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Old 11-18-2008, 08:31 PM   #4 (permalink)
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I got it. It was the pcm connection. I blew it out with air and then used contact cleaner. No codes, and it's sitting running here in the shop right now. Kind of odd, I cleaned it last night because I was suspicious of that connection. Oh well, it's running now.

Thanks.
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Old 11-18-2008, 08:39 PM   #5 (permalink)
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Originally Posted by John Anderson View Post
I got it. It was the pcm connection. I blew it out with air and then used contact cleaner. No codes, and it's sitting running here in the shop right now. Kind of odd, I cleaned it last night because I was suspicious of that connection. Oh well, it's running now.

Thanks.
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Glad you got it..I know how frustrating it can get. But you get this "feeling" of euphoria when it goes your way. Congrats on the repairs, keep us posted.
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Old 11-18-2008, 09:58 PM   #6 (permalink)
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Yep, nothing like the sound of the new engine running for the first time. I'm not sure if this will help anyone else, but I have found posting a problem I'm having helps me solve it even if no one replies. I usually will post at night and in the morning read the post like I never saw it before. Something always pops out at me that usually solves my problem.
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99 F-350 Reg Cab, 4x4, 7.3, 6-speed, Twin Turbo, Big Oil, 350CC injectors, South Bend Dual Disc, Lots of boost

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