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6.0L Power Stroke Engine and Drivetrain Discussion of the 6.0L Power Stroke diesel engine and drivetrain in the 2003-Up Super-Duties and Excursions. No gas engine discussion allowed except on transmissions and drivetrain that pertain to all models. Please confine discussion of topics in this forum to those items that are specific to the 6.0L Power Stroke engine.

       
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Old 05-12-2008, 01:54 PM   #1 (permalink)
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Drivers side battery cover

Under the heading an ounce of prevention is worth a pound of cure - The driver's side battery (electrical connector shield - i think) cover is designed so that battery servicing means shield must be removed to gain acccess to cell caps. To do that, battery terminal clamps must be be disconnected. This is a potentially bad thing because battery disconnection to facillitate electrolyte service is not a requirement for most vehicles. Furthermore, terminal fittings are' not designed for frequent disconnection over the life of the battery. Another turkey idea from some designer not caught before design approval. Design approvers should actually visit the mfg floor once in a while & look around. A few minutes with a dremel tool fixed that, & now I can service batt without removing the cover. BTW, battery eye was red from a bad cell, due, no doubt, to low electrolyte level. Truck is @ dealer getting a new batt today.
Will be performing fine tooth comb inspection & rectify any cable (chafe) gripes in engine / pass compt & undercarrige this w/e. There are usually a few if unchecked, will result in trouble later down the road.
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Last edited by shooter 7 : 05-12-2008 at 01:55 PM. Reason: duplicate word deleted
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Old 05-12-2008, 06:24 PM   #2 (permalink)
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I trimmed mine 3 years ago and have had no adverse effects and still have the original batteries. Incidentally, always change the batteries in pairs or it will cost you more in the long run. When the old battery goes south it will take the new one with it.
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Old 05-13-2008, 06:15 PM   #3 (permalink)
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took the dremel tool today and made the cutout

toped off both batteries with distilled water and now sitting on a trickle charger

hopeful to get two mor years on the 04 batteries
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  Diesel Forum - The Diesel Stop.com > 1999-2007 Super Duties > 6.0L Power Stroke Engine and Drivetrain



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