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6.0L Power Stroke Engine and Drivetrain Discussion of the 6.0L Power Stroke diesel engine and drivetrain in the 2003-Up Super Duties and Excursions. No gas engine discussion allowed except on transmissions and drivetrain that pertain to all models. Please confine discussion of topics in this forum to those items that are specific to the 6.0L Power Stroke engine.

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Old 11-25-2012, 05:04 PM   #1 (permalink)
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Arrow Fuel smell

Well, drove the truck yesterday, and was smelling diesel fuel inside the cab, coming through the a/c. After some research on this forum, I found the leak at the FPR. D*"mit!!

These 6.0L are money pits. One could spend $10k right now to fix all known problems on these trucks.

I gotta get a kit to rebuild the turbo, as it is sticking, I believe, and probably going to pick up a kit from Sinister and take care of a bunch of stuff over the Christmas holidays, when I got time to tear it down.
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Old 11-25-2012, 06:33 PM   #2 (permalink)
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Can anyone tell me if this leak will get gradually worse? Reason for asking is, parts wont be here for a few days, and I wont be able to get to it till the weekend, and I need to drive the truck this week, at least a couple of days.
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Old 11-26-2012, 08:33 AM   #3 (permalink)
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**** sorry I see you found your problem.
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Old 11-27-2012, 06:52 AM   #4 (permalink)
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What is the FPR, I am getting a smell also but mine smells like exhaust. Is that what you mean?
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Old 11-27-2012, 06:59 AM   #5 (permalink)
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Fuel
Pressure
Regulator

If you smell exhaust, that's a different issue. You need to check your exhaust components for a leak.
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Old 11-27-2012, 10:56 AM   #6 (permalink)
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Ok thanks, I hope it is not the y pipe
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Old 11-27-2012, 04:08 PM   #7 (permalink)
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Most likely manifolds if you smell it after a cold start. Mine did it from new. They put in gaskets under warranty and it still does it some. I can live with it though as long as it doesn't get worse.

I also had the fuel smell and fixed it by doing the "blue spring upgrade" kit which includes all of the FPR gaskets as well as the stronger spring.
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Old 11-27-2012, 08:50 PM   #8 (permalink)
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Most likely manifolds if you smell it after a cold start. Mine did it from new. They put in gaskets under warranty and it still does it some. I can live with it though as long as it doesn't get worse.

I also had the fuel smell and fixed it by doing the "blue spring upgrade" kit which includes all of the FPR gaskets as well as the stronger spring.
Yep, that is what I ordered. I hope it is here by the weekend.

6.0L Powerstroke "Blue Spring" Fuel Regulator Kit 3C3Z-9T517-AG
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Old 12-02-2012, 06:29 PM   #9 (permalink)
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Had time today, so did the fuel pressure regulator rebuild, with blue spring.... no more fuel smell. Yippie!!

Have parts ordered to rebuild the turbo... will tackle that over the holidays.
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Old 12-02-2012, 06:33 PM   #10 (permalink)
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Using the blue spring will also help prevent injector problems by increasing the fuel pressure. I actually noticed a difference in the way she runs.
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