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6.0L Power Stroke Engine and Drivetrain Discussion of the 6.0L Power Stroke diesel engine and drivetrain in the 2003-Up Super-Duties and Excursions. No gas engine discussion allowed except on transmissions and drivetrain that pertain to all models. Please confine discussion of topics in this forum to those items that are specific to the 6.0L Power Stroke engine.

       
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Old 07-22-2009, 07:40 AM   #16 (permalink)
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i found out... for a ford tech to do it. its going to be 4.5 hours to pull and clean it and another 3.9 to replace it. prolly under $1000 bill before parts if needed... as for a DIY in this, im not touchin it. lol
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piloting a fire breathing, over boosted, turbo charged, tire smoking, panic inducing, ear drum abusing, spinal adjusting, snow storms nightmare. 2003 f-350 6.0, kinda fast...
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Old 07-22-2009, 03:09 PM   #17 (permalink)
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Quote:
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i found out... for a ford tech to do it. its going to be 4.5 hours to pull and clean it and another 3.9 to replace it. prolly under $1000 bill before parts if needed... as for a DIY in this, im not touchin it. lol
I called the local International service center nearby and was told that it was about 4-5 hours of labor as well to pull it at about $99/hr shop rate. Asked if it was worth doing on a 6.0L and he advised that if there is pitting, corrosion, or any other problems they recommend replacing rather than cleaning but won't know usually until it's already off.

He said that he would honestly just replace it with an upgraded one for about $1200-1400 and do the swap in the driveway but said it was an all day job for a do-it-yourselfer. He did not recommend cleaning it if I had not done it before as it is apparently rather easy to mess up the vanes while cleaning. He said that if I have some good manuals, should not be a problem replacing the existing one since it is essentially a part swap, but to check the EGR valve and replace if needed since the same coking that makes the VGT vanes stick will clog the EGR valve.

Not a cheap fix by any means. I'm in the same situation as you right now, with the sticky vanes, but also hear a rush of air but no high pitched whistle, so I'll be checking the backside of one of the hoses to the turbo this evening to ensure there is no leak there which could mask any other issues.
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Old 07-22-2009, 03:12 PM   #18 (permalink)
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Here is a link that several others have posted in other threads regarding the process of cleaning the VGT vanes.

Diesel Technician Society


How to remove the turbo.

Ford Truck Enthusiasts Forums - bismic's Album: Turbo Removal
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1965 Factory Five Spyder GT, the 2nd one built out of 39 total. No top, no windows, no radio, no mufflers. Yeah, it's sweet.
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Old 07-23-2009, 05:54 PM   #19 (permalink)
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Here is a link that several others have posted in other threads regarding the process of cleaning the VGT vanes.

Diesel Technician Society


How to remove the turbo.

Ford Truck Enthusiasts Forums - bismic's Album: Turbo Removal

awesome guys thanks for your help everyone! looks like i gotta pick up some overtime for this repair...

InetDev... i think there is some pages missing from the turbo pull instructions. the pages jump from 1 to 4,5,6....
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piloting a fire breathing, over boosted, turbo charged, tire smoking, panic inducing, ear drum abusing, spinal adjusting, snow storms nightmare. 2003 f-350 6.0, kinda fast...
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Old 07-23-2009, 09:47 PM   #20 (permalink)
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You really should not give up on that EGR. You really should consider getting it all cleaned up as well as the turbo.
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Old 07-23-2009, 11:22 PM   #21 (permalink)
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InetDev... i think there is some pages missing from the turbo pull instructions. the pages jump from 1 to 4,5,6....
I have fixed the pics. They should all be there, plus a couple more.
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Old 07-24-2009, 01:32 PM   #22 (permalink)
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I am replacing the EGR valve tomorrow, and will likely try to pull the turbo and HPOP fitting and redesigned oil feeder pipe to the turbo (or save up for the International dealership to do the turbo cleaning and HPOP fitting located under the turbo). Have heard that the oil feeder pipe can get clogged and the EGR valve can be easily damaged when cleaning.

Ordered a remanufactured EGR valve for $70 + shipping and expect a refund of $20 when I send back the core from this reputable guy from eBay. eBay My World - hccs2

Not trying to endorse or advertise, but passing along some info that may save you some loot. I work for the state with a salary that is ridiculously low, so every penny counts for me!
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1965 Factory Five Spyder GT, the 2nd one built out of 39 total. No top, no windows, no radio, no mufflers. Yeah, it's sweet.
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Old 07-24-2009, 05:02 PM   #23 (permalink)
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Awesome information guys! HUGE help... and im going to give that EGR another crack in a few days so we shall see...
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Edge Juice Platinum w/ Attitude Controller
Bully Dog RFI Intake
MBRP 5" Turbo Back Straight Pipe Exhaust, Cat Delete


piloting a fire breathing, over boosted, turbo charged, tire smoking, panic inducing, ear drum abusing, spinal adjusting, snow storms nightmare. 2003 f-350 6.0, kinda fast...
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Old 07-24-2009, 07:00 PM   #24 (permalink)
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Here is one more resource to look through on your turbo.

VGT turbo ABC's - Ford Truck Enthusiasts Forums
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'06 F250, CC SB ESOF FX4 Lariat 3.73LS, 275/65R20
DieselSite Coolant Filter; High Idle Mod
Zoodad/Air Fury grill; Accufab Elbow; CCV filter
Fumoto valve; HFCM Plug; Harpooned fuel tank
JimmiJammers; Ravelco; DashDaq & Britebox on deck
Line-X, CPOhighway Prod. tool box, tracrac
Fox Weatherboots; Wet Okole Seat Covers
Stanadyne Perf. & B2 for lubricity
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Old 07-25-2009, 06:51 PM   #25 (permalink)
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Replaced my egr valve, took less than 10 minutes plus 5 minutes of cleaning out some gunk inside. Will make a new thread. Same symptoms as yours, no codes triggered, seems to run fine now.
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