Severe puking incident help - Diesel Forum - TheDieselStop.com
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6.0L Power Stroke Engine and Drivetrain Discussion of the 6.0L Power Stroke diesel engine and drivetrain in the 2003-Up Super Duties and Excursions. No gas engine discussion allowed except on transmissions and drivetrain that pertain to all models. Please confine discussion of topics in this forum to those items that are specific to the 6.0L Power Stroke engine.

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Old 02-28-2009, 06:53 AM   #1 (permalink)
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Severe puking incident help

Well it happened, pulling a large load I started severly puking coolant. So my question is since the truck has 106,000 miles on it we are replacing everything head gaskets, egr cooler, and oil cooler have there been failures after this has been done? Oh and I am getting the head studs in fact they were ordered yesterday. I am fixing this but I want to know if I need to make plans to get rid of it in the near future.
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Old 02-28-2009, 11:59 AM   #2 (permalink)
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Originally Posted by durantdiesel View Post
Well it happened, pulling a large load I started severly puking coolant. So my question is since the truck has 106,000 miles on it we are replacing everything head gaskets, egr cooler, and oil cooler have there been failures after this has been done? Oh and I am getting the head studs in fact they were ordered yesterday. I am fixing this but I want to know if I need to make plans to get rid of it in the near future.
If you're doing all this, then I think you'll be in good shape. I'd look at a couple of more things, if you haven't already done it (no sig). A cooland filter will help keep the oil cooler from clogging again, and if you don't have gauges, I'd get a fuel pressure gauge to keep track of the HFCM. Low fuel pressure is a killer of the injectors. You might want to run a fuel pressure test befoer you button it up, and check the injectors.

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Old 03-01-2009, 09:53 AM   #3 (permalink)
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Also make sure the block and heads are absolutly flat. some of the block surfacese were not flat coming from the factory. you might want to call Ryan Bean at BDP and talk to him. Tell him jerry with the orange and black Harly truk reffered you. He does this mod all the time and has never had one leak.
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Old 03-03-2009, 05:15 AM   #4 (permalink)
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Update to engine SAGA

Update: I descided to go with the EGR upgrade kit, I think I can reuse the old EGR since we are updating it and redesigning its functionality it should work. I'd hate to spend $700.00 on another egr if I don't need to. Any thoughts?
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Old 03-03-2009, 10:31 AM   #5 (permalink)
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You should really look into getting rid of the stc fitting and get the updated one, part# 4c3z-9b246. It connect's your HPOP to the branch tube, if this thing fails it will leave stranded.
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Old 03-04-2009, 05:27 AM   #6 (permalink)
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Thanks BP6.0: They are changing that today. The service writer babe said normally they get 13 hr labor to change that fitting, unbelievable. I walked in to see the cab coming off my truck that is not something you expect to see but the mechanic said its the only way to get the heads back on with the studs, so at least he is well versed in the 6.0 problems. He also told me the 6.4L are starting to have injector issues.
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Old 03-04-2009, 11:46 AM   #7 (permalink)
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Damn 13 hrs, that is unbelievable. I just had a tech do some work on the side for me, he put a remote oil cooler in, put the upgraded stc fitting ( now threaded fitting) and some updated d-rings which go on the oil rail where the stand pipe connects ( I am pretty sure), it took him a total of 10hrs.
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Old 03-05-2009, 06:16 AM   #8 (permalink)
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Yes I thought 13 hrs was a bit excessive but they did it yesterday since the motor is in pieces its alot easier. I am taking them the egr delete today hopefully I will get it back friday
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