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7.3L Power Stroke Engine and Drivetrain Discussion of the 7.3L Power Stroke diesel engine and drivetrain in the 1999-Up Super Duty trucks and Excursions. No gas engine discussion allowed except on transmissions and drivetrain that pertain to all models. Please confine discussion of topics in this forum to those items that are specific to the 7.3L Power Stroke engine.

       
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Old 07-19-2007, 03:40 PM   #1 (permalink)
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911 Help (thanks Guys all fixed great advice and accurate)

Husband needs help on highway black smoke coming out of exhaust EGT temp rising and able to stay at 1000 can't power up or temp rises on EGT.
All other gauges fine
Fuel consumption doubled, limping into town at 55 mph

comments please for help ASAP
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Old 07-19-2007, 03:58 PM   #2 (permalink)
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Re: 911 Help

[ QUOTE ]
Husband needs help on highway black smoke coming out of exhaust EGT temp rising and able to stay at 1000 can't power up or temp rises on EGT.
All other gauges fine
Fuel consumption doubled, limping into town at 55 mph

comments please for help ASAP

[/ QUOTE ]something blocking off the turbo maybe???some one chime in. but first pull over and shut it down. ur gonna blow something up.
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Old 07-19-2007, 04:09 PM   #3 (permalink)
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Re: 911 Help

Check out the intercooler pipes, clamps, and hoses.
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2002 FORD F-250 CREW CAB 4X4 7.3 LITER POWERSTROKE DIESEL
DP TUNER F5 W/ STOCK,HI-IDLE,60 TOW,80 ECONO,100HP,140HP,SMOKE,
DiPricol OPTIX GAUGES BOOST,EGT,FULL SWEEP TRANS TEMP,
AFE STAGE 2 INTAKE,4" MBRP TURBO BACK EXHAUST WITH A 5" TIP,
DETROIT LOCKER,MAG-HYTEC DIFF COVER,LIMO TINT ON ALL WINDOWS,
2 VIAIR 480 COMPRESSORS,8 GALLON AIR TANK,NATHAN P3 TRAIN HORN
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Old 07-19-2007, 04:54 PM   #4 (permalink)
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Re: 911 Help

I will forward the info if you have any other suggestion please continue to email.

He has stopped and is at a repair place but still looking for help.

Thanks
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Old 07-19-2007, 04:55 PM   #5 (permalink)
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Re: 911 Help

Could the turbo have just died? No power and high EGTs, lots of black smoke... it really sounds like an air supply issue to me, but I can't be certain. I'm sure others with more experience will chime in here.
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Old 07-19-2007, 05:13 PM   #6 (permalink)
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Re: 911 Help

It sure sounds like and air supply problem. As Dieselman suggested, have him inspect the intercooler boots (there are 4 of them and are likely blue in color) and make sure they are on and secure. If they are on have him look to make sure there arent any holes where air can leak out.

This sounds like it came on quite suddenly but have him check the air filter as well. Always start with the most obvious and then get more complex....
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Old 07-19-2007, 05:36 PM   #7 (permalink)
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Re: 911 Help

My husband got to the dealer and the tested indicated it is probably the MAPP sensor (but they are not certain) they don't have one in stock but indicated that it is safe to get home slowly.

Will keep you posted and thanks a million for the little women at home.
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DP chip with F5 switch and tymar intake
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Old 07-19-2007, 09:38 PM   #8 (permalink)
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Re: 911 Help

Thanks guys&gt;&gt; It turns ouy it was not the mapp sensor but the mech did not check the intercooler hose very well and after installing the new mapp senser I found out that was wrong and took it to someone I new and found it at a glance (I'm so embarrased) I thought the mech checked it .
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Old 07-19-2007, 09:52 PM   #9 (permalink)
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Re: 911 Help

What was it?....
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Old 07-19-2007, 10:06 PM   #10 (permalink)
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Re: 911 Help

Yeah what was it???
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2002 FORD F-250 CREW CAB 4X4 7.3 LITER POWERSTROKE DIESEL
DP TUNER F5 W/ STOCK,HI-IDLE,60 TOW,80 ECONO,100HP,140HP,SMOKE,
DiPricol OPTIX GAUGES BOOST,EGT,FULL SWEEP TRANS TEMP,
AFE STAGE 2 INTAKE,4" MBRP TURBO BACK EXHAUST WITH A 5" TIP,
DETROIT LOCKER,MAG-HYTEC DIFF COVER,LIMO TINT ON ALL WINDOWS,
2 VIAIR 480 COMPRESSORS,8 GALLON AIR TANK,NATHAN P3 TRAIN HORN
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Old 07-19-2007, 10:29 PM   #11 (permalink)
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Re: 911 Help

[ QUOTE ]
Yeah what was it???

[/ QUOTE ]
[ QUOTE ]
...but the mech did not check the intercooler hose very well...

[/ QUOTE ]

Sounds like we were on the right track but it would be interesting to find out exactly what was wrong with it.
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Old 07-19-2007, 10:49 PM   #12 (permalink)
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Re: 911 Help

The first time I read it I must have missed the did not.
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2002 FORD F-250 CREW CAB 4X4 7.3 LITER POWERSTROKE DIESEL
DP TUNER F5 W/ STOCK,HI-IDLE,60 TOW,80 ECONO,100HP,140HP,SMOKE,
DiPricol OPTIX GAUGES BOOST,EGT,FULL SWEEP TRANS TEMP,
AFE STAGE 2 INTAKE,4" MBRP TURBO BACK EXHAUST WITH A 5" TIP,
DETROIT LOCKER,MAG-HYTEC DIFF COVER,LIMO TINT ON ALL WINDOWS,
2 VIAIR 480 COMPRESSORS,8 GALLON AIR TANK,NATHAN P3 TRAIN HORN
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Old 07-19-2007, 11:54 PM   #13 (permalink)
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Re: 911 Help

Builds us up with a lot of suspense and then just leaves us hanging until next season.
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You only need two tools: WD-40 and Duct Tape. If it doesn't move and should, use the WD-40. If it shouldn't move and does, use the duct tape.
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Old 07-20-2007, 10:39 PM   #14 (permalink)
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Re: 911 Help

sorry guys my life is just to busy !! Thanks again for the help and you were rite it was the upper intercooler hose burst dead center just hidden under the rad fluid res. its funny though the mechanic was right there when I told him what you guys said and he said yes I checked them and they are ok. the other guy just looked for two seconds and seen it. of course I trusted the other guy and didn't look my self. it was rite there ..
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DP chip with F5 switch and tymar intake
4" exhaust with cat delete and Pilar mount gauges
True cool tranny cooler 44'000
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Old 07-21-2007, 08:55 AM   #15 (permalink)
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Re: 911 Help

Glad they found it.
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Early 99 5-98, F350 extended cab, DRW LB 245,000 miles and counting, Hood insulation delete (Soaked with fuel), Hutch mod, Harpoon mod. Otherwise, pure stock (for now)

You only need two tools: WD-40 and Duct Tape. If it doesn't move and should, use the WD-40. If it shouldn't move and does, use the duct tape.
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