99 zf 6 speed disassembly - Diesel Forum - TheDieselStop.com
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99 & up 7.3L Power Stroke Engine and Drivetrain Discussion of the 99 & up 7.3L Power Stroke diesel engine and drivetrain in the 1999-Up Super Duty trucks and Excursions. No gas engine discussion allowed except on transmissions and drivetrain that pertain to all models. Please confine discussion of topics in this forum to those items that are specific to the 7.3L Power Stroke engine.

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Old 11-20-2007, 06:46 PM   #1 (permalink)
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99 zf 6 speed disassembly

does anyone know where i can get the disassembly procedure or a break down of the components in the zf 6 speed manual particularly the shift bar housing or related part
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Old 11-20-2007, 06:56 PM   #2 (permalink)
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Re: 99 zf 6 speed disassembly

I know a guy locally who does tons of those trannys. There are a lot of things that need to be inspected, lots of little tricks and some special pullers required to properly disassemble one of these units. A word to the wise, unless your trying to patch it, leave it up to the pros to fix. Also I know the shafts get bent due to other bad parts making it hard to shift.
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Old 11-20-2007, 07:07 PM   #3 (permalink)
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Re: 99 zf 6 speed disassembly

lol i am a "pro" im a diesel tech and work for cat i just need the service manual on the trans so i can do a little research buddy of mine said 6th gear wont engage and gets stuck wanted to see if that trans used a shift bar housing utilizing detent balls and springs and the type of syncros used thanks for ur 2 cents though
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2000 ford f-350 cc dually 4x4 auto- rcd 2.5" front lift, eagle alloy rims, mbrp 4" exhaust turbo back, 3 gauge pillar boost, pyro, tranny, dp tuner f5 6 pos chip, billstein shocks, mag hytech trans pan, different fuel pressure spring, dual rancho steering stabilizer, tn 1.00, high flow outlet ceramic coated, 6.0 spearco cooler, flexalight fans, fass 150, IH plug, 203* thermostat, billet therm. housing, non ebv pedastel
best time yet, 15.44

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Old 11-20-2007, 07:15 PM   #4 (permalink)
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Re: 99 zf 6 speed disassembly

What smokeskull said.

Once you start tearing into it be sure to save all the parts so you end up with a fully creditable core.
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Old 11-20-2007, 07:20 PM   #5 (permalink)
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Re: 99 zf 6 speed disassembly

Try this link to see if it helps you:

ZF S6-650 North America

It has an exploded view and parts list.
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Old 11-20-2007, 07:37 PM   #6 (permalink)
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Re: 99 zf 6 speed disassembly

thanks exactly what i needed
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2000 ford f-350 cc dually 4x4 auto- rcd 2.5" front lift, eagle alloy rims, mbrp 4" exhaust turbo back, 3 gauge pillar boost, pyro, tranny, dp tuner f5 6 pos chip, billstein shocks, mag hytech trans pan, different fuel pressure spring, dual rancho steering stabilizer, tn 1.00, high flow outlet ceramic coated, 6.0 spearco cooler, flexalight fans, fass 150, IH plug, 203* thermostat, billet therm. housing, non ebv pedastel
best time yet, 15.44

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Old 11-21-2007, 02:36 AM   #7 (permalink)
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Re: 99 zf 6 speed disassembly

He told me once that he went tru 6 cores before he found 1 that was rebuildable. Sometimes theres so much wrong there just junk inside.
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