Ford Diesel Forum / Powerstroke Forum
Ford Diesel Forum / Powerstroke Forum
Go Back   Diesel Forum - TheDieselStop.com > 1999-2007 Ford Super Duties > 7.3L Power Stroke Engine and Drivetrain
Register Home Forum Active Topics Gallery Search Today's Posts Mark Forums Read

7.3L Power Stroke Engine and Drivetrain Discussion of the 7.3L Power Stroke diesel engine and drivetrain in the 1999-Up Super Duty trucks and Excursions. No gas engine discussion allowed except on transmissions and drivetrain that pertain to all models. Please confine discussion of topics in this forum to those items that are specific to the 7.3L Power Stroke engine.

       
Reply
 
LinkBack Thread Tools Display Modes
Old 09-19-2007, 09:29 PM   #1 (permalink)
Senior Member
 
Join Date: Jul 2003
Location: Kentucky
Posts: 100
iTrader: (0)
My Photos: (0)
Clutch Pedal Sticking Down!

Hi, My brother has my old truck. A 2002 aprox.125,000 4x4 Super Cab with 6sp. tranny. Today, he said the clutch pedal stuck down on him 4 times, and he would have to pull it back up with his toe. Each time it stuck down, the clutch was disengauged. The cluch seemed to work correct in relation to pedal position. Just the pedal sticking in the down position.

Could there be something in the master cylinder hanging, keeping the pedal from coming back up? The mechanicals of the pedal seem to move freely with no binding.

Thanks,
Brian
__________________
2004 Crew Cab FX4 Torqueshift. All Stock except EGR cooler is FIXED, Straight Piped, and a Coolant Filter, 146,000 miles
BrianAnderson is offline  
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
Sponsored Links
Advertisement
 
Old 09-19-2007, 09:40 PM   #2 (permalink)
Senior Member
 
F350_6's Avatar
 
Join Date: Apr 2007
Location: Texas
Posts: 1,197
iTrader: (0)
My Photos: (5)
Re: Clutch Pedal Sticking Down!

It's most likely a master or slave cylinder issue. The spring on the clutch pedal will keep it in the down or up position if there is no resistance from the hydraulic assembly. This is of course assuming you are not dealing with a bent fork or something.

First thing is to check the reservoir and make sure it's not a low fluid issue. If there were no other symptoms or noises with the pedal problem then I would recommend replacing the master/slave assembly. You can buy a pre-bled unit from Ford for around $150 plus another $7 for the metal rod and clip that attaches to the pedal.

If you want instructions on how to change it let me know. It takes about 30 - 45 minutes the first time.
__________________
Chris
2002 F350 6-speed 444 CID. XLT, Heated Seat, 320,000 & counting.

“Good judgment comes from experience, and a lot of that comes from bad judgment.” Will Rogers
F350_6 is offline  
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
Old 09-20-2007, 12:17 PM   #3 (permalink)
Senior Member
 
jjfertig's Avatar
 
Join Date: Nov 2004
Location: Corpus Christi, TX
Posts: 325
iTrader: (0)
My Photos: (0)
Re: Clutch Pedal Sticking Down!

I second the master/slave cylinder. Mine did the exact same thing while I was pulling a trailor from TX to PA. I had the dealer replace it for around 250-300. Can't quite remember exactly how much.
__________________
2000 F350 XLT PSD, 4x4, 6 speed manual, 110,000 miles, Luk clutch, upgraded clutch fork, Ranchhand Front-End Replacement, 05 Grille, Clear corner lights, Bushwacker Pocket-Style Flares, 08 bed/tailgate/lights, ztech spray-in bedliner, BFG 285/75/R16E, KC foglights, running boards, XM Radio, Viper alarm, Leer 100XL.

1987 F-350 crew cab, 6.9, 5 speed, 4x4, stock

Proudly serving in the USN

Freedom isn't free: but don't worry, the US military is picking up the tab

http://img.photobucket.com/albums/v4...g/DSC01181.jpg
http://img.photobucket.com/albums/v4...g/DSC01183.jpg
jjfertig is offline  
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
Old 09-20-2007, 01:24 PM   #4 (permalink)
Senior Member
 
Join Date: May 1999
Location: West Texas
Posts: 1,452
iTrader: (0)
My Photos: (3)
Re: Clutch Pedal Sticking Down!


Ditto the above posts. Mine went south a few months back. It's a pretty easy DIY swap. If I remember right, the new master/slave assembly ran about $150.
__________________
2001 Cab and Chassis F350 SuperCab DRW 4x4. 7.3L. 6spd & manual xfer. snow plow pkg.
DirtFarmer is offline  
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
Old 09-20-2007, 07:07 PM   #5 (permalink)
Senior Member
 
PStroked444's Avatar
 
Join Date: Oct 2003
Location: FL
Posts: 502
iTrader: (0)
My Photos: (0)
Re: Clutch Pedal Sticking Down!

YEP shoot for the hydrolics. You can change that out your self easyly. Good luck [img]/forums/images/%%GRAEMLIN_URL%%/cool.gif[/img]
__________________
99.5PSD, F250, 4x4, wht. CC, SB, Line-X, 200K+ , 6spd,LUK Ceramic Clutch, Warn Premium hubs, DP Tuner F5 stock/high idle/40T/60T/80E/100hp, Casserly STG1 sticks, DIY TYMAR, No EBPV, 08 Diff Cover, 4"MBRP S/S, Banks wheel*traded for stock wheel*, ATS Housing, HXLine, Zoodad Mod, CCV Mod, AIH removed, Casserly STG1 Singles, Shimmed fuel, Isspro Boost Guage & Pyro Guage, 2" Level Kit, Firestone Air Support Springs, BFG AT k/o, CB Galaxy DX949, DUAL Antennas, Lead Foot came stock

1998-F150 4x4, LB, K&N, No Kitty, 24LB inj, CB...Wifes ride.

94 Mustang GT, Red, Black Saleen rims, T-5, intake, exhaust, cam, 24LB squirts, tuned, last of the 302...
PStroked444 is offline  
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
Old 09-23-2007, 01:57 AM   #6 (permalink)
Senior Member
 
Join Date: Jul 2003
Location: Kentucky
Posts: 100
iTrader: (0)
My Photos: (0)
Re: Clutch Pedal Sticking Down!

I put the new hydraulic system on. Was not a bad job. I had more trouble getting the clutch switch off than anything else. Time will tell if that was the problem.

Also $140.00 after tax from Ford, that is pre-bled system with New pushrod and clip that attaches to pedal.

Thanks,
Brian
__________________
2004 Crew Cab FX4 Torqueshift. All Stock except EGR cooler is FIXED, Straight Piped, and a Coolant Filter, 146,000 miles
BrianAnderson is offline  
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
Sponsored Links
Advertisement
 
Reply

  Diesel Forum - TheDieselStop.com > 1999-2007 Ford Super Duties > 7.3L Power Stroke Engine and Drivetrain


Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 
Thread Tools
Display Modes

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

vB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are On
Pingbacks are On
Refbacks are On

» Featured Product
» Log in
User Name:

Password:

Not a member yet?
Register Now!

» Wheel & Tire Center

Sponsors

Powered by vBadvanced CMPS v3.0 RC2

All times are GMT -5. The time now is 11:04 AM.

Powered by vBulletin® Version 3.6.8
Copyright ©2000 - 2010, Jelsoft Enterprises Ltd.
Search Engine Friendly URLs by vBSEO 3.3.2