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7.3L Power Stroke Engine and Drivetrain Discussion of the 7.3L Power Stroke diesel engine and drivetrain in the 1999-Up Super Duty trucks and Excursions. No gas engine discussion allowed except on transmissions and drivetrain that pertain to all models. Please confine discussion of topics in this forum to those items that are specific to the 7.3L Power Stroke engine.

       
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Old 07-11-2008, 01:47 PM   #1 (permalink)
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Higher amp alternator and upgrading wiring

I have read through a bunch of posts about how you should upgrade the wiring from the alternator if you go with a higher amperage unit.

The pictures I have seen with reference to the upgrade look like it is simply an added wire from the back of the alternator to the battery. It looks like the OEM wire from the alternator (i think to the GPR) remains intact. Am I correct?

TIA
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Old 07-11-2008, 02:29 PM   #2 (permalink)
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Quote:
Originally Posted by jgarden View Post
I have read through a bunch of posts about how you should upgrade the wiring from the alternator if you go with a higher amperage unit.

The pictures I have seen with reference to the upgrade look like it is simply an added wire from the back of the alternator to the battery. It looks like the OEM wire from the alternator (i think to the GPR) remains intact. Am I correct?

TIA
No. In my case with a WranglerNW, the OEM charge wire is disconnected at the alternator and I left it connected at the battery but VERY well wrapped with insulation, in case I needed to put a stock alternator in on the road. The 1/0 welding cable on mine went from the alternator to the passenger side battery terminal and a 1/0 ground wire went from a stud on the alternator to the - terminal on the battery. Not too many have separate ground wires. Most are grounded through the casing/mount.
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Old 07-11-2008, 04:28 PM   #3 (permalink)
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I thought the main charge wire went from the alternator to the GPR then to the battery. Is that incorrect?
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Old 07-11-2008, 04:29 PM   #4 (permalink)
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DB said to just hook up the factory wire and the aftermarket wire and run the aftermarket wire to the positive terminal of the battery that was most convient:

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Old 07-11-2008, 06:00 PM   #5 (permalink)
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I thought the main charge wire went from the alternator to the GPR then to the battery. Is that incorrect?
Not on my truck. Are you talking OBS or Superduty?
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Old 07-11-2008, 06:20 PM   #6 (permalink)
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Talking about superduty. Mine is a 99.5. I must have misread the wiring diagram...I think my wiring diagram is the 2000 diagrams. i will check when I get home.
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Old 07-12-2008, 09:43 AM   #7 (permalink)
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On the 99 trucks the wiring goes from the alternator to the battery via the GPR. Is it different on the later model trucks?
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File Type: jpg 99 alternator diagram.jpg (292.7 KB, 16 views)
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Old 07-12-2008, 10:13 AM   #8 (permalink)
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One of my personal rules of proper vehicle modding is "never add any additional wires at the battery".
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Old 07-12-2008, 10:11 PM   #9 (permalink)
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On the 99 trucks the wiring goes from the alternator to the battery via the GPR. Is it different on the later model trucks?
Must be different on later model trucks as mine goes to the passenger side battery with separate wires to the GPR, Starter motor etc.
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