Quote:
Originally Posted by straightline
I'm not looking for crazy power, but a few extra ponies are always nice.
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If you start with a stock 7.3L, then you'll want to duplicate my rig fairly closely. The stock engine has 230 horses at the flywheel, and your goal is around 300 horses for unloaded driving, and a bit less for towing. Mine has 281 horses at the rear wheels with the towing tune, so that's about 300 horses at the flywheel.
1. Gauges and mounting. About $300 for all the parts from
Diesel Performance at DieselManor, Inc.
2. Intake. About $210 for the Ford severe duty air induction system (AIS) from
Powerstrokeshop.com
3. Exhaust. About $400 for the 409 stainless turbo-back 4" exhaust system from
Magnaflow Pro Series 4" Turbo Back Stainless 99-03 7.3L Powerstroke Exhaust 17979
4. Tune.
DO NOT install any hot-rod tune of any sort until
after you have gauges. But with your gauges you'll probably want the 80-economy and the 60-tow tunes. Jody is the tuning guru, so get his tunes on a chip or programmer from
DP-Tuner . Minimum is about $400 to $500, depending on your options, and you can spend a lot more if you get the 16-position chip with a shift-on-the-fly controller and several different tunes.
So that's about $1,300 to $1,400 in parts to have a hot-rod towing machine similar to mine. And the install will take up a nice weekend if you can offer a few beers to a buddy to help with the fun. And you will love the 60-tow tune when towing about 8,000 to 10,000 pounds worth of trailer. If you stick with the 80-E and 60-T tunes and drive by the gauges, then your engine will live a nice long normal life while giving you lots of driving pleasure. I doubt you can hot-rod a Cummins to around 300 horses for any less.