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Upgrades and Aftermarket - 7.3L Engine Upgrading and adding aftermarket equipment to your 1999-Up Super Duty or Excursion with 7.3L Power Stroke diesel engine. Please confine discussion of topics in this forum to those items that are specific to the 7.3L Power Stroke engine.

       
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Old 11-04-2009, 07:54 PM   #1 (permalink)
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HELP!!! Anybody!!!

So...yesterday I decide to tackle putting on my ATS ported compressor housing and to say the least, it still today is going badly. I couldn't even see the waste gate 'c' clip so I decide it would be best for me to just remove the whole turbo assy. All went well until it came time to remove the rear 'v' clamp. It was a screaming bee-ach to get to release but I got it finally. Today the swap of the housings was a snap and getting the turbo assy back on the stand went cleanly. But now the rear 'v' clamp is being nasty again. There is about 1/8" of gap between the 'y' pipe manifold and the turbo exhaust housing that I can't get to close up enough to get the clamp 't' bolt to hook. There isn't anything except the aluminum pedisatal or the firewall to pry against. I even removed the turbo again and tried to get the clamp started but no joy that way either. HELP!!!
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2003 Shadow Gray F350, CC, SB, Auto, 4X4, FX4 w/Zoodad,AFE Magnum,Bank's Monster Exh,ISSPRO Boost/Pyro combo,in-tank/pre-pump/harpoon mods,TriCum/Sonnax mods,SCMT 90hp,ProComp traction bars,203 stat, velvet-ride shackles,Transferflow 46gal tank,stainless HPX,WhiteKnight lights,powerstrokeconverters tri-disk -200stall,Turbomaster wastegate controller,ATS ported housing(install inprogress:britebox+FLC)(wouldn't buy again:velvet ride shackles,whiteknight b/u lites)
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Old 11-04-2009, 09:20 PM   #2 (permalink)
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It helps to leave the two turbo bolts loose to give you some wiggle room. It was a pain for me as well. Also, double check your clamps after driving and don't forget the torque specs.
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Old 11-04-2009, 09:37 PM   #3 (permalink)
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You may have to loosen the up pipes to get some extra wiggle room. You will have to make sure everything is good before tightening back down. Usually the up pipes dont do real good after years of heat cycles so you may have to replace them if you notice the pipes are irregular shaped at the donuts. Good time to upgrade to bellowed up pipes!
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Old 11-05-2009, 10:43 AM   #4 (permalink)
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Quote:
Originally Posted by woodnthings8 View Post
You may have to loosen the up pipes to get some extra wiggle room. You will have to make sure everything is good before tightening back down. Usually the up pipes dont do real good after years of heat cycles so you may have to replace them if you notice the pipes are irregular shaped at the donuts. Good time to upgrade to bellowed up pipes!
Will I need to loosen at the upper and lower mounts?
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Old 11-05-2009, 11:55 AM   #5 (permalink)
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I would try the lower ones first, then the uppers if it isn't enough.
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Old 11-05-2009, 08:18 PM   #6 (permalink)
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Thumbs up re:help with turbo reinstall.

Well... got it back on by taking it completely back off the pedestal to align the connection and start the clamp. The test drive went great although I'll have to wait for our next camping trip for the 'real' test. If the screeching chatter noise along with a wildly fluctuating boost needle comes back I'll be in a world of poop. I convinced my wife/banker that the ATS housing was the primo fix and we should buy it right away. The big bucks + three days of pharting around with the rear clamp it had better be the solution. I also put on a turbo waste gate control from diesel site so we'll see how the combo works next time out. Thanks for the suggestions.
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Old 11-06-2009, 12:00 AM   #7 (permalink)
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I plan on putting the compressor housing on this winter, Got the same deal with the CFO/Banker. I have been told by many guys that it pretty much cures the surge when pulling hard. The only other thing I thought about doing is putting on a GTP38R turbo instead of the housing.....but at about 3-4 times the cost that may hold me back. I think I will do bellowed up pipes at the same time.
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