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Upgrades and Aftermarket - 99 & up 7.3L Engine Upgrading or adding OEM or aftermarket equipment to your 1999-Up Super Duty or Excursion with 7.3L Power Stroke diesel engine. Please confine discussion of topics in this forum to those items that are specific to the 7.3L Power Stroke engine.

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Old 02-16-2006, 04:48 PM   #1 (permalink)
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Turbos for compound charging

Nobody here is an expert, so NO INSULTING REMARKS. What turbos are going to make the most efficient, broadest boost range, flattest torque curve, and lowest temps with boost up to 105psi. That 115 is just an iffy max number for head studs and o-rings.
We need boost coming on early and staying with the program right on up to 105psi without spikes or dips.

Let's hear it- it's all opinion at this point so nobody needs to get bent, but lets talk brands and model numbers. Anyone have any ideas? How about a single charger that can be used as the high pressure charger later on?


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Old 02-16-2006, 06:19 PM   #2 (permalink)
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Re: Turbos for compound charging

alright i will throw some part # around Gt40 as secondard and the GT60 as the primary.
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Old 02-16-2006, 07:19 PM   #3 (permalink)
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Re: Turbos for compound charging

a GT-60 is HUGE!!! and very expensive. I would try and H2E and HT4b combo. Neither turbos by themselves are that pricey and with the exhaust housing choices for the HT4b as small as .78, spooling up that bad boy shouldn't be a problem. Anyone got any opinions on this setup???? The parts for a H2E conversion are readily available and it has proven to be a pretty reliable single on our trucks, unless you roast one on a dyno like Dockboy). That is the direction I'm leaning at this point. Or maybe something in the Garrett line, GT40 and 47?
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Old 02-16-2006, 08:31 PM   #4 (permalink)
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Re: Turbos for compound charging

Is there a website that has compressor maps available for the turbos mentioned? I'd like to be able to see just how many pounds of air mass these things move and what their efficiency range is.
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Old 02-16-2006, 08:32 PM   #5 (permalink)
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Re: Turbos for compound charging

Clam, the garrett website has compressor maps on it.
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Old 02-16-2006, 08:52 PM   #6 (permalink)
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Re: Turbos for compound charging

Even though this is an advertisement, there are some good hints about design, purpose, etc.

comp
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Old 02-16-2006, 10:17 PM   #7 (permalink)
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Re: Turbos for compound charging

I like their concept of a multi stage turbo. It would be nice to see one based on the aurora 5000 or perhaps something a little larger.
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Old 02-16-2006, 10:28 PM   #8 (permalink)
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Re: Turbos for compound charging

[ QUOTE ]
I like their concept of a multi stage turbo.

[/ QUOTE ]

That is exactly how every twin setup is done [img]/ubbthreads/images/graemlins/shrug.gif[/img]
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Old 02-16-2006, 10:37 PM   #9 (permalink)
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Re: Turbos for compound charging

I would have to go with a WOP quick spool for the small turbo,,,, and a BIG ass one for the primary......both hybrids......both built by pius.

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Old 02-16-2006, 10:40 PM   #10 (permalink)
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Re: Turbos for compound charging

but I can also tell you this...... you are going to have to work on fuel first........ I am confident that NO one (well 1 maybe) can give you the fuel you need to make those kind of numbers.......


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Old 02-16-2006, 11:21 PM   #11 (permalink)
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Re: Turbos for compound charging

Rather than asking what turbos people think will work, how about doing it the other way around.

Engine displacement: 444 in^3 = .257 ft^3
RPM = 4500 (I don't want to try for 105 psi much lower that that.)
Volume air required per 1 engine revolution = .1285 ft^3
Volume displaced per minute = 578 ft^3
Pressure Ratio at 105 psi = 8:1
578 cfm * 8 = 4,624 cfm into the inlet of the big turbo.
Run big turbo at 4:1 pressure ratio taking in 4,624 cfm and out comes 1541 cfm at ~50-55 psi or so.
Stuff 1541 cfm into little turbo running 4:1 pressure ratio and out comes enough air into the engine to make some boost.

My turob book seems to have grown legs and walked out of the shop (or maybe it blew an intercooler boot), so I may not have my pressure ratio vs cfm numbers quite right. The cfm numbers seem too big. [img]/ubbthreads/images/graemlins/confused.gif[/img]

Now for the turbos....a hybrid HX50/60 is good for about 1400-1500 cfm, and we've made 550 rwhp at 57psi on one, but I don't know anything big enough for the big turbo.

Some rough turbo flow rates:

H2E & HX55 = 1000 cfm
HT3B = 1100
HT4B = 1800
T91 = 2000
T100 = 2600
T105 = 2900

Maybe two T100's feeding into the small turbo? [img]/ubbthreads/images/graemlins/tongue.gif[/img]

Russian Red

Now for the fuel...4624 cfm * .080703 lbs/ft^3 for air at STP = 373 lbs/min
Run a 20:1 air fuel ratio so it doesn't smoke too badly and you'll need 19lbs of fuel per minute.

Maybe some Mini-Me's? [img]/ubbthreads/images/graemlins/shrug.gif[/img]
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Old 02-17-2006, 12:39 AM   #12 (permalink)
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Re: Turbos for compound charging

[ QUOTE ]
but I can also tell you this...... you are going to have to work on fuel first........ I am confident that NO one (well 1 maybe) can give you the fuel you need to make those kind of numbers.......


Wacker

[/ QUOTE ]

Fuel? That's easy. The next question would be do you have enough oil to run the injectors? I didn't think so! [img]/ubbthreads/images/graemlins/biggrin.gif[/img]
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Old 02-17-2006, 12:44 AM   #13 (permalink)
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Re: Turbos for compound charging

[ QUOTE ]
[ QUOTE ]
but I can also tell you this...... you are going to have to work on fuel first........ I am confident that NO one (well 1 maybe) can give you the fuel you need to make those kind of numbers.......


Wacker

[/ QUOTE ]

Fuel? That's easy. The next question would be do you have enough oil to run the injectors? I didn't think so! [img]/ubbthreads/images/graemlins/biggrin.gif[/img]

[/ QUOTE ]

Ok OK I guess I should have said fuel (properly done that is, not with your garden variety bench sander, and such) You know injectors that will not dump so much oil they cant keep up, as well as ones that actually idle like stock........... It can be done.
Oh oh but I have the decoder ring [img]/ubbthreads/images/graemlins/biggrin.gif[/img]
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Old 02-17-2006, 12:48 AM   #14 (permalink)
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Re: Turbos for compound charging

http://www.coloradopowerstrokeclub.c...s/aag.jpg.html

This should be big enough....... of coarse there is a bigger one [img]/ubbthreads/images/graemlins/biggrin.gif[/img]
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Old 02-17-2006, 12:51 AM   #15 (permalink)
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Re: Turbos for compound charging

[ QUOTE ]
[ QUOTE ]
but I can also tell you this...... you are going to have to work on fuel first........ I am confident that NO one (well 1 maybe) can give you the fuel you need to make those kind of numbers.......


Wacker

[/ QUOTE ]

Fuel? That's easy. The next question would be do you have enough oil to run the injectors? I didn't think so! [img]/ubbthreads/images/graemlins/biggrin.gif[/img]

[/ QUOTE ]Geoff, care to elaborate? To this date there is NO injector requiring more oil then a dual pump set-up can't feed. Unless your talking about a poorly built injector. [img]/ubbthreads/images/graemlins/shrug.gif[/img]
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