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1999-2007 Upgrades and Aftermarket - General Upgrading or adding OEM or aftermarket equipment to your 1999-2007 Super Duty. Please confine discussion of topics in this forum to those items that are not engine-specific.

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Old 10-30-2009, 09:41 PM   #1 (permalink)
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6.0 transmission cooler installation pictures

I just finished the installation of a 26-row 6.0 liter PSD transmission cooler on my '02 F350.

While researching the topic, I found a general lack of pictures conerning the routing of pictures, so I thought that I would share mine.

During installation I installed a 3/8 hose Magnefine filter to the input line for the cooler to help it stay clean.

My initial installation used brass fittings from a hardware store that provided a 90* bend and a reduction in size from 1/2 inch hose to 3/8 inch. I had to use adapters to make it work. It leaked after the first install so I disassembled them to add some sealant tape. During disassembly I found the 3/8 hose barb was restricting the fluid flow inside the elbow by a considerable amount.

I decided not to run that combo and had a shop make some better lines for me with a smooth 90* bend that adapts the 1/2 inch hose to 3/8 inch.

Pics:



and new hoses:

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New truck: 2002 PSD 4x4, CC, XLT, F350 dually. Air bags, 6.0 trans cooler, Fleetrite ELC, ISSPRO guages, DB HT starter (no more), Superchips 1705 tuner, Reese Titan, AIS, IPT pre-pump filter kit, in-tank mods, and much more to come.

Old truck: 2000 PSD 4x4, ext cab, XLT, F-350, auto, V-code springs, air bags, coolant filter, 203 thermostat, Fleetrite ELC, DB Alternator, DB high-torque starter, Tru-cool Max-cool trans cooler, B&M trans temp gauge, 47 gallon Titan tank, IPT pre-pump filter kit.
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Old 11-01-2009, 11:09 PM   #2 (permalink)
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Nice set up with those professionaly made up lines.
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TDS member #49 - 1999.5 (Built 4/26/99) White F350, CC, SRW, LWB, Lariat, AIC, 4R100 (4th transmission before 85k - gotta love this tranny), 6.0 trans cooler, manual shift 4wd, 3 inch leveling kit, KING reservoir shocks, 285-75-16 Bridgestone REVOs, Performance Friction Pads all around, Powerslot Cryo'd rotors in front, CD player, Infinity REF 6800CS speakers (front and rear), Garmin 2610 GPS (hardwired), 40/20/40 leather seats, heated turn signal- TT mirrors, Titan V hitch, weatherguard box, DP Tuner 4 Position chip (love it), AIS intake, Diesel Site CAC Boots, 4" Magnaflow exhaust, Diesel Innovations Up Pipe, gutted EBPV, Non EBPV Turbo Pedestal, X-Monitor. NO STEERING WHEN BRAKES ARE APPLIED!

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Old 12-21-2009, 09:51 PM   #3 (permalink)
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what did it cost to make up the lines with the fittings?
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Old 12-22-2009, 08:39 AM   #4 (permalink)
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I gave the shop owner some jeep parts, and in return he gave me the lines. He did tell me that the parts ran him roughly $20.
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New truck: 2002 PSD 4x4, CC, XLT, F350 dually. Air bags, 6.0 trans cooler, Fleetrite ELC, ISSPRO guages, DB HT starter (no more), Superchips 1705 tuner, Reese Titan, AIS, IPT pre-pump filter kit, in-tank mods, and much more to come.

Old truck: 2000 PSD 4x4, ext cab, XLT, F-350, auto, V-code springs, air bags, coolant filter, 203 thermostat, Fleetrite ELC, DB Alternator, DB high-torque starter, Tru-cool Max-cool trans cooler, B&M trans temp gauge, 47 gallon Titan tank, IPT pre-pump filter kit.
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Old 07-22-2010, 09:33 AM   #5 (permalink)
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Originally Posted by dlblazer View Post

What length of 3/8 hose do you need for a setup like this? I'm going to try and have the lines made up before hand so that I'm not down a few days... looks about like 3' on the one and ??? on the other.
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Old 07-23-2010, 07:16 AM   #6 (permalink)
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I don't remember the actual lengths, but they were far longer than what was needed - I cut them way down when I installed them. 36 inches should be plenty for both sides.
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New truck: 2002 PSD 4x4, CC, XLT, F350 dually. Air bags, 6.0 trans cooler, Fleetrite ELC, ISSPRO guages, DB HT starter (no more), Superchips 1705 tuner, Reese Titan, AIS, IPT pre-pump filter kit, in-tank mods, and much more to come.

Old truck: 2000 PSD 4x4, ext cab, XLT, F-350, auto, V-code springs, air bags, coolant filter, 203 thermostat, Fleetrite ELC, DB Alternator, DB high-torque starter, Tru-cool Max-cool trans cooler, B&M trans temp gauge, 47 gallon Titan tank, IPT pre-pump filter kit.
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