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Power Strokes 1994-1997 General Technical discussion of topics related to vehicles powered by the Power Stroke engine in 1994 through 1997 models.

       
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Old 12-03-2006, 06:08 PM   #1 (permalink)
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Fix your fuel leak from filter drain valve

I imagine that you guys down here in the basement are having troubles with fuel leaks like the superduty crowd is. I just posted some photos that may help out with this.

Here's some pix of a 94-97 van filter drain valve.

Valve_removed_from_filter.JPG

o-rings_removed_-_valve_in_closed_position.JPG

Valve_in_open_position.JPG

turned_180_deg_from_open.JPG

Stem_partially_removed.JPG

Or you can go to my album that has more pix (hit the max of 5 inserted in a post) and some notes about disassembling the valve.

94-97 Fuel Drain Valve - TheDieselStop.Com Photo Hosting
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Hard or no-start? Check here

Last edited by klhansen : 04-10-2008 at 10:04 PM. Reason: Replaced broken link with direct link to photos
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Old 12-14-2006, 05:05 AM   #2 (permalink)
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Re: Fix your fuel leak from filter drain valve

Do you need to get the "O" rings from Ford or is there another source out there?
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Old 01-03-2007, 04:46 PM   #3 (permalink)
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Re: Fix your fuel leak from filter drain valve

No, in fact, you can't even buy the o-rings separate from Ford AFAIK. They just sell the whole valve.

Any place that sells o-rings can fix you up. Viton is the preferred material, but Buna-N has been working for me for quite a while (over 1-1/2 yrs). For Viton o-rings, try www.mcmaster.com or www.oringsusa.com
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99.5 F250 PSD Supercab LB 4x4, 6spd, 3.73LS, Boost & pyro gauges, Swamps S175/146 injectors, Jody's 80 HP Econo PCM (classic version), AIS, coolant filter w/"hokum" bracket, regulated return, heated mirror mod, lighted cupholder, Marinco heater plug-in.

Hard or no-start? Check here
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Old 01-04-2007, 11:32 AM   #4 (permalink)
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Re: Fix your fuel leak from filter drain valve

[ QUOTE ]
No, in fact, you can't even buy the o-rings separate from Ford AFAIK. They just sell the whole valve.

Any place that sells o-rings can fix you up. Viton is the preferred material, but Buna-N has been working for me for quite a while (over 1-1/2 yrs). For Viton o-rings, try www.mcmaster.com or www.oringsusa.com

[/ QUOTE ]Once I looked at the pics I saw instantly why the o rings are not sold separately. The rings serve as ball valve seats....so they are considered a part of the valve itself...Yeah, they also seal the valve body to the filter, but....

Now you see why it's is best to use viton...as they are seats, then they experience wear whenever you operate the valve, unlike a static seal.
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Old 01-23-2007, 09:14 AM   #5 (permalink)
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Re: Fix your fuel leak from filter drain valve

what size are the O-rings? id like to have them on hand before i tear into it. thanks, -marty
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Old 01-25-2007, 02:25 PM   #6 (permalink)
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Re: Fix your fuel leak from filter drain valve

O-ring size is -202
1/2" OD x 1/4" ID x 1/8" thickness (nominal dimensions)
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Hard or no-start? Check here
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Old 01-26-2007, 03:26 AM   #7 (permalink)
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Re: Fix your fuel leak from filter drain valve

thanks
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Old 02-18-2007, 11:21 PM   #8 (permalink)
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Re: Fix your fuel leak from filter drain valve

If you decide to replace the o-ring on the top of the valve stem at the same time, it is a -013 o-ring...
Just my .01
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Drain valve repair write-up with pics
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Old 02-28-2007, 01:59 PM   #9 (permalink)
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Re: Fix your fuel leak from filter drain valve

ok i know where the 2 torx tip screws are and i have my o-rings in hand. my question is do i have to remove my filter bowl or can i somehow get to the 2 screws for removing and installing. it looks tight because it is at the bottom of the bowl. thanks
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Old 03-03-2007, 04:19 PM   #10 (permalink)
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Re: Fix your fuel leak from filter drain valve

[ QUOTE ]
ok i know where the 2 torx tip screws are and i have my o-rings in hand. my question is do i have to remove my filter bowl or can i somehow get to the 2 screws for removing and installing. it looks tight because it is at the bottom of the bowl. thanks

[/ QUOTE ]

Sorry I can't tell you, as I've never done the job on an OBS truck, just borrowed the filter bowl from a buddy to take the pix.

There's one sure way to find out, and that's dig in and try it.

Post what you find out here, so other folks will know.
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99.5 F250 PSD Supercab LB 4x4, 6spd, 3.73LS, Boost & pyro gauges, Swamps S175/146 injectors, Jody's 80 HP Econo PCM (classic version), AIS, coolant filter w/"hokum" bracket, regulated return, heated mirror mod, lighted cupholder, Marinco heater plug-in.

Hard or no-start? Check here
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Old 03-22-2007, 04:49 PM   #11 (permalink)
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Re: Fix your fuel leak from filter drain valve

If you got super small extra long fingers and they can bend in several areas at once then you might be able to but if not,take the rubber line lose on back of filter can to pump,take lose the line on the right side of the filter can,look in back of filter at very bottom youll see two metric bolts holding it down,take out,now youll be able to move filter can around some,not much but enough to get a t15 torx socket on,break lose then use fingers to turn socket till out a bit,then use just fingers to completly remove little torx screws,the handle comes off with it once its lowered alittle,,the newer valves have 4 torx screws and want work on older 94s,take your time,if you drop anything youll need a small magnet to fish it out.
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Old 03-24-2007, 10:40 AM   #12 (permalink)
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Re: Fix your fuel leak from filter drain valve

My 95 Ps 7.3 is leaking bad!! It began stalling now and then. Then I noticed stains on the driveway, thought tranny was leaking, it was diesel fuel. Its deep enuff in the block valley to splash with you fingers.... A mech has removed all but the filer housing and can't find the leak yet... what do you think, could this post be about what is wrong ???
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Old 04-30-2007, 09:34 PM   #13 (permalink)
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Re: Fix your fuel leak from filter drain valve

my pump leaked ,replaced that and after 3 weeks noticed the drain valve leaking..
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Old 05-05-2007, 07:38 AM   #14 (permalink)
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Re: Fix your fuel leak from filter drain valve

I once had a leak so bad in my 97' that it took the whole rear tank and half of the front to run 10 miles! When I took it apart, the fuel housing must have been a bad casting..... there was a dime sized hole in the bottom of it! Took it to a welder and had him tig the hole shut since a new housing was over $300. So far so good.
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Old 06-18-2007, 11:27 PM   #15 (permalink)
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Re: Fix your fuel leak from filter drain valve

Same here, decent bad leak but comes and goes...I think its the O-Rings...But somebody on NTPS said you can buy just the o-rings at Ford?
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