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Power Strokes 1994-1997 General Technical discussion of topics related to vehicles powered by the Power Stroke engine in 1994 through 1997 models.

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Old 11-20-2009, 07:19 PM   #1 (permalink)
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Headlight aiming?

My headlights are majorly screwed up thanks to an botched body shop job. I'm very particular and want things right. I've read the procedure of being 25Ft from a vertical wall and adjusting the lamps. My question is does anyone know for sure what the vertical drop at 25' spec is for our trucks. Internet says 2" regardless of vehical in one place, another says 3", another 3.5". Anyone know?
Thanks,
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1997 F350CC, 4x4, PSD Tipper pro kleenex open filter. Roggen 6" lift kit with 26" ratflex 12" offset tires. Downpipe cut and welded to adapt 3" into a 12" outlet. 12" muffler cut and adapted to 2", then a special turbo manifold from a volkswagon modified to flank out to 3" to the tail pipe. Interior from a Corvair modified by cutting 6" off the padding. Snize and snide 32gallon aux tank mounted in rear seat, rear seat relocated to bed. Bed shortened to 4ft.
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Old 11-20-2009, 09:54 PM   #2 (permalink)
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Well the service manual is no help since it only references use of the Rotunda Headlight Aiming tools (no mention of any distance/drop). Just for some additional confusion, my old 1984 VW Rabbit factory manual has the top of the high intensity portion of the spot on the vertical surface at the same height of the headlight center (@ 25 ft). My 1993 Buick service manual and 1969 VW Bug service manuals are the same. My 2002 Honda factory manaul has a spec of 2.1" drop (@ 25 ft). Cheers!
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Old 11-20-2009, 10:44 PM   #3 (permalink)
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Here ya go. Hope it helps.

http://www.coolbulbs.com/HID-VISUAL-...-PROCEDURE.pdf
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97 F-350 XLT CCLB 4X4,PSD
Gauges(boost/pyro) on triple pillar pod
CAI
IDM mod
4" DE turbo back catless exhaust
TS 6 pos. Chip
3" PA Body lift
ES body and suspension bushings/mounts
Extreme duty trans w/billet triple disc converter
B&M deep pan
Hayden "DAWG" trans cooler
Adrenaline HPOP
stage II's, D66, then custom tunes.
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Old 11-20-2009, 11:09 PM   #4 (permalink)
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Thanks, I'm still kind of up in the air. That procedure was the one I was all set to use but there are conflicting procedures. One says for headlights low like in cars it's 2", then for higher the increment goes up so for trucks sitting like ours the setting is 3.5". I'm still unsure. Thanks Patrick too. I read the manual and got the same info. You know all body shops around here have no equipment, and I called the Ford dealers and they just set it by the visual. No Rotunda equipment nor do they really know the correct setting. Just set it and forget it and don't care if it's correct. I just can't have that.
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1997 F350CC, 4x4, PSD Tipper pro kleenex open filter. Roggen 6" lift kit with 26" ratflex 12" offset tires. Downpipe cut and welded to adapt 3" into a 12" outlet. 12" muffler cut and adapted to 2", then a special turbo manifold from a volkswagon modified to flank out to 3" to the tail pipe. Interior from a Corvair modified by cutting 6" off the padding. Snize and snide 32gallon aux tank mounted in rear seat, rear seat relocated to bed. Bed shortened to 4ft.
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Old 11-20-2009, 11:19 PM   #5 (permalink)
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Find a reputable inspection facility if you have them there and they will have the proper tools to set the adjustment on your lights. The dealer should be asahmed of themselves for not having enough pride to do the job right.
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97 F-350 XLT CCLB 4X4,PSD
Gauges(boost/pyro) on triple pillar pod
CAI
IDM mod
4" DE turbo back catless exhaust
TS 6 pos. Chip
3" PA Body lift
ES body and suspension bushings/mounts
Extreme duty trans w/billet triple disc converter
B&M deep pan
Hayden "DAWG" trans cooler
Adrenaline HPOP
stage II's, D66, then custom tunes.
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