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Power Strokes 1994-1997 General Technical discussion of topics related to vehicles powered by the Power Stroke engine in 1994 through 1997 models.

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Old 08-22-2007, 11:14 AM   #1 (permalink)
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Terrible noise

While accelerating gentle from a stop light last night my truck developed a terrible noise. The closest thing I can compare it to would be a blown or missing spark plug on a gas burner. There is no metallic element, it mostly sounds like rushing air.

The truck is shaking terribly and my friend says you can feel it in the ground it is so harsh. It is a definitely not a bottom end noise.

Any ideas? thoughts? experience?

The only thing that has gone through my mind is the possibility of a broken glow plug. The truck is parked for now waiting on me to have time to tear into it.
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Old 08-23-2007, 09:55 AM   #2 (permalink)
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Re: Terrible noise

No one? I am just looking for things to start checking so I don't have to spend quite as long.

My dad has a bad feeling I may have broken an exhaust valve.
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Old 08-23-2007, 10:05 AM   #3 (permalink)
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Re: Terrible noise

Check for a bent push rod or a broken rocker arm or both....
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Old 08-23-2007, 12:33 PM   #4 (permalink)
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Re: Terrible noise

Can you hear it through the air filter? If so I vote for pushrod
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1996 F-250 extended cab long box five speed. Home made Tymar, 203 Stat, 60 gal in bed fuel cell, 315/75's, no muffler, ebpv welded open 3" to 3" DP, Babies. 290K, still chugging, and still smoking when cold.

UPDATED 1/1/09 Replace so far. 1 LUK flywheel+clutch, 2 thermostats, 2 set of brakes, 1 set of calipers, 5 CPS, 3 sets of tires, 2 Transfer pumps, 1 Injector modual, 1 Computer, 2 Alt, 2 sets of batteries, 1 Water pump, 6 Belts, 1 PS hose, 2 Sets ball joints, 2 set u-joints, 2 carrier bearing, 2 Speed sensors, 1 oil pres sender, 1 temp sender, 4 sets of e-break cables, 1 front fuel tank, 2 rear fuel tanks, 2 set of glow plugs, 7 Glow plug relays, Oil galley o-rings, Turbo pedistal o-rings, EBPV o-rings, 3 sets of Injector O-rings, 1 Vac-pump, 1 new carpet, 1 total paint job.Total $$$ in repairs v/s miles driven = 4.6 cents per mile. Add fuel to that it jumps to 16.5 cents per mile over the life of the truck.
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Old 08-23-2007, 01:52 PM   #5 (permalink)
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Re: Terrible noise

The noise does seem to mostly be coming from the intake.

As I moved it load on the tow truck my friend says he could feel it in the ground. We'll find out tonight what it is so long as the weather holds.
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Old 08-23-2007, 10:44 PM   #6 (permalink)
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Re: Terrible noise

well, you guys were spot on... except it is broken too.

Seems as though it has been bent for some time and wore almost through on the sheet metal guide before it broke off. I now have the additional 2" or floating around in the valley. Pictures to follow of the broken push rod.

Any tips or tricks for getting the broken piece out without pulling the head?

Are there aftermarket push rods I should buy? Should I just replace all 16?

is the chunk of pushrod hurting anything if I were to leave it? not something I exactly want to do but... it sounds better than pulling the head and manifold in someways.

is the lifter likely hurt? it looks OK no scarring visible yet.
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Old 08-24-2007, 12:04 AM   #8 (permalink)
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Re: Terrible noise

From DI: [ QUOTE ]
Complete Set of High Strength Pushrods 1999 - 2003 Ford 7.3L Power Stroke

[/ QUOTE ]
Are the SD pushrods the same length & size as OBS?
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Old 08-24-2007, 12:20 AM   #10 (permalink)
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Re: Terrible noise

I guess I didnt really answer your question.

The SD and OBS pushrods are the same. The DI pushrods are the same length but have a bit larger OD on the main part of the body.

I've got some pics I'll upload to webshots.
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Old 08-24-2007, 12:40 PM   #11 (permalink)
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Re: Terrible noise

[ QUOTE ]
Diesel Innovations sells 4130 chromemoly pushrods. And I have two complete sets of stock pushrods that I have no use for.

[/ QUOTE ]

Those are a out of my price range. This engine will never be anything high performance, it is my daily driver and tow rig.

Pictures:

http://smg.photobucket.com/albums/v4...ers30/Pushrod/
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Old 08-26-2007, 05:51 PM   #13 (permalink)
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Re: Terrible noise

Got everything torn apart this weekend and found a bad glow plug and melted harness and plugs on the harness for the injectors/glowplugs. Parts on for that too. Also found another pushrod with scarring, but its not bent so thats pretty confusing.

Any idea why the pushrods bend? is this a common problem? I am replacing all them while I am at it. The rockers look fine.
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