What Size Is Fuel Pump Banjo Bolt - Diesel Forum - TheDieselStop.com
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Power Strokes 1994-1997 General Technical discussion of topics related to vehicles powered by the Power Stroke engine in 1994 through 1997 models.

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Old 05-26-2006, 08:30 AM   #1 (permalink)
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What Size Is Fuel Pump Banjo Bolt

I need to get around to fixing my fuel pump someday, I guess I need a box end wrench for that banjo bolt there. It is a 49 state 97 model truck. I am going to do it with the turbocharger left on.

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Old 05-26-2006, 08:30 PM   #3 (permalink)
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Re: What Size Is Fuel Pump Banjo Bolt

blw3 took a box end wrench and put a bend on it to clear the turbo pedistol. he said it was a serious pain. the wrench helped. just an idea for you when you are trying to turn that banjo and the pedistol is in the way.
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Old 05-26-2006, 09:53 PM   #4 (permalink)
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Re: What Size Is Fuel Pump Banjo Bolt

Just did it with no great effort required any different than any modern car...I mean it is a royal PITA but what isn't these days. I broke it loose and did the final tighten with the box end but used the open end to spin it out and yes I did have to flip the open end over and over to get two different bites on each flat, all the way out 1/12 of a turn at a time. But I am used to that. I reused the old seal washers since they stuck in place on the banjo and that made it easy to put the bolt back in. Otherwise I would have used some tacky gasket sealant or something. Also the pump did not want to lift out of its bore but after breaking it loose with big pliers and lifting it somewhat, I bumped the starter with the conveniently located fender solenoid and a big screwdriver until the pump popped up a little further but it did not appear that the plunger really wanted to fall out anyway.

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Old 05-26-2006, 11:21 PM   #5 (permalink)
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Re: What Size Is Fuel Pump Banjo Bolt

[ QUOTE ]
I reused the old seal washers since they stuck in place on the banjo and that made it easy to put the bolt back in.
Birken

[/ QUOTE ]
i wish i would of done that when i did mine. man what a pain. [img]/ubbthreads/images/graemlins/sick.gif[/img]
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Old 05-27-2006, 09:31 AM   #6 (permalink)
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Re: What Size Is Fuel Pump Banjo Bolt

i used a 1 1/4" box end wrench and a 14 year old neighbor kid, without his small hands i couldn't have done it. he screwed it the rest of the way out and started it and screwed it in as far as he could in, then i wrenched it tight. hope this helps kirk [img]/ubbthreads/images/graemlins/biggrin.gif[/img]
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Old 05-27-2006, 11:52 PM   #7 (permalink)
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Re: What Size Is Fuel Pump Banjo Bolt

I used a socket with swivels and extensions to get it off and on, then tightened it with a box end.
Craig
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Old 05-28-2006, 03:24 AM   #8 (permalink)
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Re: What Size Is Fuel Pump Banjo Bolt

What's a banjo bolt and who cares?
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Old 05-28-2006, 05:07 AM   #9 (permalink)
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Re: What Size Is Fuel Pump Banjo Bolt

It's the bolt that holds your fuel lines to the fuel pump.If your pump quits you will be the one that cares.
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