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Power Strokes 1994-1997 Upgrades and Aftermarket Upgrading and adding aftermarket equipment to your 1994-1997 Ford F-Series with Power Stroke engine.

       
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Old 12-21-2007, 12:44 PM   #1 (permalink)
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Anything missing?

sometime in Feb. im going to be putting a clutch in my truck and was planning on doing some other stuff about the same time, just wondering if there is anything i left off the list that you guys suggest also what kind of power can i expect when done?
tymar intake
203 degree thermostat and collant change
con O clutch and input shaft repair kit
IDM mod
injectors stage 2 from rosewood

Jon
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1996 F-250 4x4 extended cab 5spd
4" lift with 37" humvee tires, RS 9000 XL 9 way shocks, 5' ladder bars
6 pos chip pyro and boost gauge, 4" turbo back exhaust, tymar intake, 17 HPOP, shimmed FPR
solid steel front bumper, in bed 90 gallon tank
car 2
1963 ford thunderbird
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Old 12-21-2007, 01:16 PM   #2 (permalink)
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Re: Anything missing?

Replace the seal on top of the tranny. When you take the tranny out you will see a small puddle of transmission oil on the top. It is in a recess so it never has the chance to run down to the ground.

I figured if it can leak out it can leak in so I didn't want to let any crud back in with any oil.
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1996 F-250 extended cab long box five speed. Home made Tymar, 203 Stat, 60 gal in bed fuel cell, 315/75's, no muffler, ebpv welded open 3" to 3" DP, Babies. 290K, still chugging, and still smoking when cold.

UPDATED 8/1/08 Replace so far. 1 LUK flywheel+clutch, 2 thermostats, 2 set of brakes, 1 set of calipers, 5 CPS, 3 sets of tires, 2 Transfer pumps, 1 Injector modual, 1 Computer, 2 Alt, 2 sets of batteries, 1 Water pump, 6 Belts, 1 PS hose, 2 Sets ball joints, 2 set u-joints, 2 carrier bearing, 2 Speed sensors, 1 oil pres sender, 1 temp sender, 4 sets of e-break cables, 1 front fuel tank, 2 rear fuel tanks, 2 set of glow plugs, 6 Glow plug relays, Oil galley o-rings, Turbo pedistal o-rings, EBPV o-rings, 3 sets of Injector O-rings, 1 Vac-pump, 1 new carpet.Total $$$ in repairs v/s miles driven = 3.0 cents per mile. Add fuel to that it jumps to 14.8 cents per mile over the life of the truck.
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Old 12-21-2007, 02:35 PM   #3 (permalink)
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Re: Anything missing?

Replace rear main oil seal while you have the trans out.
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Old 12-21-2007, 04:04 PM   #4 (permalink)
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Re: Anything missing?

I would suggest NOT doing that unless there is signs of a leak. They seldom do and are tricky to get in right for the average guy.
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Mine: 91 F250 Reg Cab 4x4 5spd 7.3IDI 4.10LS 145,000 miles. Banks Sidewinder 92 D60 F axle w 97 brakes and Powerlock. Lift: about 4" over stock 250. 33x12.50x16.5 Pro Comp MTs Magnaflow 12" muffler. Sees dirt everyday. Used to haul hay, wood, feed cows, check fence.
Hers: 96F250 CCSB 7.3 PSD 4x4 5spd 3.55 LS 190,000 miles. Puchased 7/03, Looked for a 5spd CCSB for a year!Dana 60 front axle, at stock F350 height (for now) Energy Poly bushings, Bilsteins, 305/70/16 Pro Comps on 16x10 Weld Outbacks, AFE Pro7,TYMAR 3x3.5x4 downpipe,TYMAR 5" straightpipe, gutted EBV, IH Non EBV pedistal,New Alliant AC Injectors,(stage 1)Cal reg kit, SBC Con O clutch, permenent clutch bushing fix, AC mod with a different twist, AMP Powersteps with custom brackets and wiring(one of 2 OBS trucks with them according to AMP) Line of Fire. Sees dirt everyday.
My Company pickup: 86 F250 6.9 C6 320,000 miles Co trucks 5 89 to 94 IDI's, plus about 50 more diesels.
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