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Power Strokes 1994-1997 Upgrades and Aftermarket Upgrading and adding aftermarket equipment to your 1994-1997 Ford F-Series with Power Stroke engine.

       
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Old 01-30-2007, 05:17 PM   #1 (permalink)
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Factors Limited Slip Rebuild / Improvement

My brother got me a deal on a factory rebuild kit for our rear limited slip diff. Does anybody have any experience with work on this specific limited slip? I worked on open and locker rear ends but never limited slips. Isn't there at torque spec at what the clutches should break/slip that is measured at the wheel hub? Also, has anybody shimmed tighter than factory spec?

I'm going to make the best of what I've got - the factory limited slip. Any input would be great.

Thanks!
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Old 01-30-2007, 05:56 PM   #2 (permalink)
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Re: Factors Limited Slip Rebuild / Improvement

how much did he get the rebuild kit for?
Mine needs to be done
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Old 01-30-2007, 06:21 PM   #3 (permalink)
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Re: Factors Limited Slip Rebuild / Improvement

Seems like I've seen someone post on this up in the SD section. I think the clutch plates can be stacked where they are more effective. And shimmed too.
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Mine: 91 F250 Reg Cab 4x4 5spd 7.3IDI 4.10LS 145,000 miles. Banks Sidewinder 92 D60 F axle w 97 brakes and Powerlock. Lift: about 4" over stock 250. 33x12.50x16.5 Pro Comp MTs Magnaflow 12" muffler. Sees dirt everyday. Used to haul hay, wood, feed cows, check fence.
Hers: 96F250 CCSB 7.3 PSD 4x4 5spd 3.55 LS 190,000 miles. Puchased 7/03, Looked for a 5spd CCSB for a year!Dana 60 front axle, at stock F350 height (for now) Energy Poly bushings, Bilsteins, 305/70/16 Pro Comps on 16x10 Weld Outbacks, AFE Pro7,TYMAR 3x3.5x4 downpipe,TYMAR 5" straightpipe, gutted EBV, IH Non EBV pedistal,New Alliant AC Injectors,(stage 1)Cal reg kit, SBC Con O clutch, permenent clutch bushing fix, AC mod with a different twist, AMP Powersteps with custom brackets and wiring(one of 2 OBS trucks with them according to AMP) Line of Fire. Sees dirt everyday.
My Company pickup: 86 F250 6.9 C6 320,000 miles Co trucks 5 89 to 94 IDI's, plus about 50 more diesels.
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Old 01-30-2007, 07:24 PM   #4 (permalink)
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Re: Factors Limited Slip Rebuild / Improvement

I have a DanaPowerlocker in my front end. It is already a tough limited slip unit (arguably toughest) and when I bought it I had them put an additional clutch plate in it. I would not do that again. My front end might as well have a locker in it. I can turn the steering wheel more than half a turn in either direction while driving and it will whip back to straight up pretty hard. It really groans when I have to turn too.

My advice is if you have a Dana powerlocker in the front do NOT put the extra clutch pack in. If you are talking about the stock sterling rear end LS, then I would put in the additional pack in because that LS is much weaker to begin with than the powerlocker.

I seem to recall that a standard LS should have between 450 and 650 ftlbs break away torque at the wheel. I am guessing I am around 1000 ftlbs by the way it carves up the dirt when I turn with my powerlocker. When wheeling, if I lift a front wheel, I still can pull enough to slip a bit on the other wheel because I am still getting almost all the torque.
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Old 01-30-2007, 07:54 PM   #5 (permalink)
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Re: Factors Limited Slip Rebuild / Improvement

Radarman, were there a few unplanned details to putting in your powerlock in the front? I have one in the front of the 91, got it free. But I had to shorten the axles a bit to gethem in there since the cross pin in the powerlock is a block and is thicker than the standard crosspin. Or did you get one new for the application that fir without mods?
BTW, I think the Powerlock is overlooked as being the best of both. It is a LS that gets tighter when there is more load on it. Too bad it's not made for the 10.25 / 10.5 axle.
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Mine: 91 F250 Reg Cab 4x4 5spd 7.3IDI 4.10LS 145,000 miles. Banks Sidewinder 92 D60 F axle w 97 brakes and Powerlock. Lift: about 4" over stock 250. 33x12.50x16.5 Pro Comp MTs Magnaflow 12" muffler. Sees dirt everyday. Used to haul hay, wood, feed cows, check fence.
Hers: 96F250 CCSB 7.3 PSD 4x4 5spd 3.55 LS 190,000 miles. Puchased 7/03, Looked for a 5spd CCSB for a year!Dana 60 front axle, at stock F350 height (for now) Energy Poly bushings, Bilsteins, 305/70/16 Pro Comps on 16x10 Weld Outbacks, AFE Pro7,TYMAR 3x3.5x4 downpipe,TYMAR 5" straightpipe, gutted EBV, IH Non EBV pedistal,New Alliant AC Injectors,(stage 1)Cal reg kit, SBC Con O clutch, permenent clutch bushing fix, AC mod with a different twist, AMP Powersteps with custom brackets and wiring(one of 2 OBS trucks with them according to AMP) Line of Fire. Sees dirt everyday.
My Company pickup: 86 F250 6.9 C6 320,000 miles Co trucks 5 89 to 94 IDI's, plus about 50 more diesels.
Diesel Mechanic 28 yrs
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Old 01-30-2007, 11:12 PM   #6 (permalink)
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Re: Factors Limited Slip Rebuild / Improvement

I don't know what he got the kit for, it was a gift to me, but he got a discount because of the shop he works for. I'm not sure of the arrangement in the stock rearend, if it is a clutch/steel alternating setup or like the Dana 80's where they didn't always alternate to make it less agressive.

I can easily alternate them for most aggressive, I just wish there was a way to determine proper spring pressure to achieve more aggressive operation. I think the Ford procedure uses a tool to determine how much shim to use, but I don't know how much I can go over that. I guess it's trial and error...

One more thing, what weight oil? I thought I read somewhere that Ford came out with bulletin that said we should now be using 75-140 in the rear. Is this true for the 10.25?
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1997 F-250 HD 4x4/OR SC LB XLT PSD E4OD 3.55LS, TDE1, Baby Swamps (150/146/A), BTS Trans, BTS programming, Front and Rear Replacements, Gooseneck, Autometer Pyro, Trans Temp and Boost in Rockin' S Pod, Cab/Clearance Lights installed, Tymar style intake, 6.0 Intercooler, Tru-Cool Max tranny cooler, Warn Premium Hubs, Shimmed FPR, Gutted EBPV, Super Duty 3" DP, 4" Exhaust, 175,000 mi., 7400 lbs., 310 HP 559 TQ

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1968 IH Travelall 4x4

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Old 01-30-2007, 11:16 PM   #7 (permalink)
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Re: Factors Limited Slip Rebuild / Improvement

Do some searches over on the SD side, someone had posted exactly what you are looking for.
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Mine: 91 F250 Reg Cab 4x4 5spd 7.3IDI 4.10LS 145,000 miles. Banks Sidewinder 92 D60 F axle w 97 brakes and Powerlock. Lift: about 4" over stock 250. 33x12.50x16.5 Pro Comp MTs Magnaflow 12" muffler. Sees dirt everyday. Used to haul hay, wood, feed cows, check fence.
Hers: 96F250 CCSB 7.3 PSD 4x4 5spd 3.55 LS 190,000 miles. Puchased 7/03, Looked for a 5spd CCSB for a year!Dana 60 front axle, at stock F350 height (for now) Energy Poly bushings, Bilsteins, 305/70/16 Pro Comps on 16x10 Weld Outbacks, AFE Pro7,TYMAR 3x3.5x4 downpipe,TYMAR 5" straightpipe, gutted EBV, IH Non EBV pedistal,New Alliant AC Injectors,(stage 1)Cal reg kit, SBC Con O clutch, permenent clutch bushing fix, AC mod with a different twist, AMP Powersteps with custom brackets and wiring(one of 2 OBS trucks with them according to AMP) Line of Fire. Sees dirt everyday.
My Company pickup: 86 F250 6.9 C6 320,000 miles Co trucks 5 89 to 94 IDI's, plus about 50 more diesels.
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Old 01-30-2007, 11:51 PM   #8 (permalink)
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Re: Factors Limited Slip Rebuild / Improvement

Dude come to Corpus and get a detroit locker installed for 750.00 thats the quote I just got LOL! [img]/ubbthreads/images/graemlins/biggrin.gif[/img]I was told that stacking these things is like peeing against the wind .......I still might do it,I like to steer with the rear alot I think it's worth a try before laying out 750 thats an injector upgrade at best . [img]/ubbthreads/images/graemlins/rolleyes.gif[/img]P.S. my turd throws posi at the worst times like going 35 and ruggin it to get around some slap nuts who is scared of a little ole rain.Seriously give it a try all you are out is alittle time and some ol HEHE Let us know how it works.
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89 mustang coupe single turbo 302 ,built c-4,running little rubber.

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Old 01-30-2007, 11:59 PM   #9 (permalink)
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Re: Factors Limited Slip Rebuild / Improvement

[ QUOTE ]
Do some searches over on the SD side, someone had posted exactly what you are looking for.

[/ QUOTE ]

To make it even easier, search under my username [img]/ubbthreads/images/graemlins/grin.gif[/img]

Stock breakaway for the LS unit is 20 ft-lbs [img]/ubbthreads/images/graemlins/eek.gif[/img], and the obs 10.25 "two pinion" carrier is extremely difficult if not impossible to tighten up, newer SD style fits perfect and no special tools needed to rebuild.
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Old 01-31-2007, 12:01 AM   #10 (permalink)
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Re: Factors Limited Slip Rebuild / Improvement

PM sent! [img]/ubbthreads/images/graemlins/grin.gif[/img]
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97 F-250 H/D 4 door 4X4 6'bed.Broke block building new engine! Oh well it ran14.96 at 89mph at Baytown!

Kenworth T-600 aerodyne 3406c CAT, with 18* "B" modle injection pump(was a freakin peak yuk),10 over trans,4.10 rears,Dual 150 gal. fuel tanks,Budwieser inspired custom hot rod flames.Going to work real soon Leasing to Landstar yeah!

89 mustang coupe single turbo 302 ,built c-4,running little rubber.

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Old 01-31-2007, 12:39 AM   #11 (permalink)
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Re: Factors Limited Slip Rebuild / Improvement

[ QUOTE ]
Radarman, were there a few unplanned details to putting in your powerlock in the front? I have one in the front of the 91, got it free. But I had to shorten the axles a bit to gethem in there since the cross pin in the powerlock is a block and is thicker than the standard crosspin. Or did you get one new for the application that fir without mods?
BTW, I think the Powerlock is overlooked as being the best of both. It is a LS that gets tighter when there is more load on it. Too bad it's not made for the 10.25 / 10.5 axle.

[/ QUOTE ]

I got my powerlocker from Yukon Gear new and it was a direct drop in.. other than those press on bearings.. what a pain those were. Anyway, you are quite right, Powerlockers are pretty much the best you can get for a D60 short of a true locker. You should see how beefy they are. I think the center section was about 80 lbs at least. 3/4" steel everywhere. Powerlockers not made for the 10.25? shoot.. I was gunna get one if I could. Darn.
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Home of the 94 and 95 HPOP anti bleed down mod

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Old 01-31-2007, 01:17 PM   #12 (permalink)
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Re: Factors Limited Slip Rebuild / Improvement

I found your info and it helps a lot, thanks! But I guess you are saying the 10.25 is harder to tighten up than the 10.5? I could always find a used 10.50 ls carrier, but then I don't know if my 10.25 ls rebuild kit would work?
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1997 F-250 HD 4x4/OR SC LB XLT PSD E4OD 3.55LS, TDE1, Baby Swamps (150/146/A), BTS Trans, BTS programming, Front and Rear Replacements, Gooseneck, Autometer Pyro, Trans Temp and Boost in Rockin' S Pod, Cab/Clearance Lights installed, Tymar style intake, 6.0 Intercooler, Tru-Cool Max tranny cooler, Warn Premium Hubs, Shimmed FPR, Gutted EBPV, Super Duty 3" DP, 4" Exhaust, 175,000 mi., 7400 lbs., 310 HP 559 TQ

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1968 IH Travelall 4x4

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Old 01-31-2007, 03:37 PM   #13 (permalink)
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Re: Factors Limited Slip Rebuild / Improvement

10.25 ls is hell compared to the sd-style unit. The clutches are different though, if you can exchange the clutch kit I know a guy that has a used sd ls unit that needs rebuilt, pm me for a price.
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BDP

'02 F-250 4x2 CC SWB 4R100, 3.73ls(shimmed carrier), DI chip, CCV mod, 203* t-stat, coolant filter, AIH delete, Tymar HPX oil line, AIS, WW, Banks 1.0 "slowspool" housing, pedistal mod, Banks elbow&BHA, 4" turbo back w/btm, Isspro's
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Old 02-01-2007, 11:40 AM   #14 (permalink)
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Re: Factors Limited Slip Rebuild / Improvement

Does the 10.50 ls carrier split in two, and is that what makes it easier? If not, what makes it so much easier than the 10.25?

Thanks
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1997 F-250 HD 4x4/OR SC LB XLT PSD E4OD 3.55LS, TDE1, Baby Swamps (150/146/A), BTS Trans, BTS programming, Front and Rear Replacements, Gooseneck, Autometer Pyro, Trans Temp and Boost in Rockin' S Pod, Cab/Clearance Lights installed, Tymar style intake, 6.0 Intercooler, Tru-Cool Max tranny cooler, Warn Premium Hubs, Shimmed FPR, Gutted EBPV, Super Duty 3" DP, 4" Exhaust, 175,000 mi., 7400 lbs., 310 HP 559 TQ

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1968 IH Travelall 4x4

Work truck - 2008 F-350 6.4 PSD XL Crew Cab, Long Bed, Single Wheel, Torqueshift, 3.73LS, 4x4
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Old 02-01-2007, 11:54 AM   #15 (permalink)
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Re: Factors Limited Slip Rebuild / Improvement

Six bolts, splits into two halves.
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