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Power Strokes 1994-1997 Upgrades and Aftermarket Upgrading or adding OEM or aftermarket equipment to your 1994-1997 Ford F-Series with Power Stroke engine.

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Old 11-19-2009, 07:24 PM   #1 (permalink)
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Injector Questions

I took my truck into the shop to have the front main seal replaced. The mechanic ran a power distribution test, since he thought my truck sounded funny, and is telling me that I have a failed injector on cylinder 7. I don't know a whole lot about injectors, other than how they work. I would like to know the best method for purchasing injectors (I have looked at various cites and I cannot tell if I would be paying for 8 injectors or just one). Should I just replace one or should I replace them all? Who makes the best bang for your buck and how hard would this be to do on my own? Or should I just have the mechanic do the job? Any advice would be greatly appreciated. BTW I think I would like to keep the truck stock, I am not looking for any fancy-schmancy HP increasing injectors, although an increase in mpg would be nice. I don't have a chip or tuner and have not yet got gauges, so I think keeping things stock is the way to go. THANKS!
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Old 11-19-2009, 07:31 PM   #2 (permalink)
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How many miles are on the truck? You might be able to replace just the one if the others are in good shape. It could also be as simple as a bad solenoid, a loose poppet screw under the solenoid, or bad connection at the valvecover gasket (melted/burned, etc). Cheers!
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Old 11-19-2009, 07:34 PM   #3 (permalink)
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Truck has 186,000 miles. I hope it's a cheap problem! How do I ensure that my mechanic has tested for just the injector?
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Old 11-19-2009, 08:26 PM   #4 (permalink)
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What are good brands/sources for injectors? I am probably going to replace all of them, as soon as my blessed student loan comes in! I am planning on keeping it "stock" but I still would like suggestions as to who is the best bang for my buck. Thanks!
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Old 11-19-2009, 09:32 PM   #5 (permalink)
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Quote:
Originally Posted by l84aropin View Post
What are good brands/sources for injectors? I am probably going to replace all of them, as soon as my blessed student loan comes in! I am planning on keeping it "stock" but I still would like suggestions as to who is the best bang for my buck. Thanks!
Probably Jim at Rosewood Diesel aka DIY-Injectors dot com
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Old 11-20-2009, 03:47 PM   #6 (permalink)
 
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Ask him what tests he did, results. Did it have a code? Contribution and buzz test?

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Old 11-22-2009, 08:54 PM   #7 (permalink)
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Call Swamps diesel in Nashville (La Vergne, Tn) Dave or Jon can help you. I have had their Injectors of 200K and they are awsome.
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Old 11-22-2009, 09:24 PM   #8 (permalink)
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The procedure for replacing the injectors is fairly straightforward. Requires only standard mechanics tools: 3/8"- and 1/4" drive standard and deep metric sockets, some extensions and a flex-joint. Some needle-nose pliers can be handy. A couple of bolts will require a combination wrench.

Most sets of instructions will tell you to remove the glow plugs and turn the engine over with a bar/wrench to clear the oil that may leak down into the cylinders. Two things that go along with that: 1) It's a great time to put new glow plugs in. 2) DO NOT USE THE STARTER to turn over the engine until after you have turned it a few full turns by hand. The starter will shoot the oil out fast enough to knock your hat off and repaint any nearby walls!

When I replaced my injectors, I went with rebuilt stage-1 injectors from Beans. I don't have the machine shop access or technical confidence to do a DIY rebuild. Plus, I don't have the specialized injector flow testing equipment, so there would be no way of knowing if I had a properly balanced set when I was done. Finally, I like the stage-1's because they're relatively inexpensive, they perform similarly to stock injectors when the tuning is stock and they leave open the option of adding more power later if I choose to get a chip someday.

Good luck,
RD
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