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Power Strokes 1994-1997 Upgrades and Aftermarket Upgrading and adding aftermarket equipment to your 1994-1997 Ford F-Series with Power Stroke engine.

       
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Old 01-14-2009, 02:13 AM   #1 (permalink)
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JOAT's Parts List????

Don't seem to be able to find it. Anyone know where it went?
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Mine: 91 F250 Reg Cab 4x4 5spd 7.3IDI 4.10LS 145,000 miles. Banks Sidewinder 92 D60 F axle w 97 brakes and Powerlock. Lift: about 4" over stock 250. 33x12.50x16.5 Pro Comp MTs Magnaflow 12" muffler. Sees dirt everyday. Used to haul hay, wood, feed cows, check fence.
Hers: 96F250 CCSB 7.3 PSD 4x4 5spd 3.55 LS 190,000 miles. Puchased 7/03, Looked for a 5spd CCSB for a year!Dana 60 front axle, at stock F350 height (for now) Energy Poly bushings, Bilsteins, 305/70/16 Pro Comps on 16x10 Weld Outbacks, AFE Pro7,TYMAR 3x3.5x4 downpipe,TYMAR 5" straightpipe, gutted EBV, IH Non EBV pedistal,New Alliant AC Injectors,(stage 1)Cal reg kit, SBC Con O clutch, permenent clutch bushing fix, AC mod with a different twist, AMP Powersteps with custom brackets and wiring(one of 2 OBS trucks with them according to AMP) Line of Fire. Sees dirt everyday.
My Company pickup: 86 F250 6.9 C6 320,000 miles Co trucks 5 89 to 94 IDI's, plus about 50 more diesels.
Diesel Mechanic 28 yrs
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Old 01-14-2009, 04:20 AM   #2 (permalink)
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Jack Of All Trades?
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Old 01-14-2009, 10:31 AM   #3 (permalink)
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I believe that the site that his parts list was on went to internet heaven along with a few others in the last year or so. I believe what I have is his but I'm not sure. You may want to make a copy of it so that you have it.

Jim




Accelerator Pedal (w/AP & IVS)
(Ford) F6TZ-9F836-AA (F-Series)
(Ford) F5UZ-9F836-B (Econoline)
APCM
(Ford) F5PZ-12B641-AA
(Ford) F5TF-12B641-AD with LCD display
Air Cleaner Cover (update)
(Ford) F6TZ-9661-AB
Air Cleaner Bolt(s)
(Ford) F7TZ-9B680-AA
Air Dam
(Ford) F2TZ17626A
(Ford) F2TZ17626B
(Ford) F3TZ17626B (Fiberglass for Ford Lightning)
Air Filter (Stock)
(Amsoil) S1968
(Ford) F5TZ-9601-A
(K&N) E-1946
(Motorcraft) FA-1617 (F-Series)
(Motorcraft) FA-1618 (Econoline)
(Napa) 6417
Cone Style
(Balwin) PA2818
(Fleet Guard) AH1141
(WIX/NAPA) 46637
(K&N) RE-0860 (~12" long w/4" opening)
Air Filter Gauge
(Ford) F7TZ-9N622-AA
Air Intake Hose-Breather Housing to Turbo
International 1830203C2
Antifoaming Additive (counters RTV reaction with oil)
(Fleetrite) CH1824392
(Lubrizol) 888
Auto Hub Lock Grease
(Ford) E1TZ-19590-A
Brake Pads
(Bendix) MDK655FM (fleet grade)
(Ford) XU2Z-2V001-ASA (Autolite with hardware)
Brake Shoes
(Bendix) AF583 (semi-metallic)
Bushings F350, 1 1/8 Sway front= 1-2 & 1-2.5 Rear=2.5
Radius arm; Poly (Energy Suspension) 4-7110G
Track Bar (energy Suspension) 4-7115
Front Sway arm; poly (Energy Suspension) 4-5106G
Rear Sway arm; poly (Energy Suspension) 4-5104G
Front Leaf (energy Suspension) 4-2121
Rear Leaf (Energy Suspension) 4-2140
Sway Bar 2" Energy Sus 4-5125
Sway Bar 2.5" Energy Sus 4-5104
Tie Rod Boots Energy Sus 9-13101

Bypass Filter
(Amsoil) BMK11 (base)
(Amsoil) SDF99 (spin-on filter)
(Amsoil) BE100 (replacement filter)
(Baldwin) OB1305 (base)
(Baldwin) B164 (large filter)
(Baldwin) B50 (smaller filter)
Camshaft Position Sensor (CPS)
(Ford) F6TZ12K073A
(International) 1821720C99 (below engine 375548)
(International) 1825899C93 (above engine 375548)
Camshaft Position Sensor (CPS) shim kit
(International) 1826583C91
Catalytic Converter Delete Pipe
(Ford) F4TZ-5A212V
Clutch
(LuK) 07-154TFW (replacement 12" used w/SMFW; incl. SMFW)
(LuK) 07-127 (12-1/4" clutch replacement)
Clutch Master Cylinder
(Ford) F2TZ-7A543-D (96-97)
CMP Sensor
(Ford) F6TZ-12K073-A (C99) (94-96, parts suffix C96, 97, 98)
(Ford) F7TZ-12K073-A (C93) (97+, parts suffix C91, 92)
Coolant Conditioner
(Fleetguard) DCA60L (DCA4)
(Ford) FW-15/FW-16
Coolant Eye
(John Deere) TY16423
Coolant Temp Sender
(F1SZ-10884-A (for gauge, mounts on water pump)
(F4TZ-10884-B (for overheat light, RH front of block)
Coolant Test Strips
(Fleetguard) CC6202 (50)
(Fleetguard) CC2602A (four strips)
(Fleetguard) CC2602B (one strip)
Crankcase Breather O-Rings
(Ford) F4TZ-6769-A (small; seals screw head; 1/pack)
(Ford) F4TZ-6769-C (large; seals breather adapter to valve cover; 2/pack)
Dana 50 TTB Hub Lock Nut Tool
(OTC) 7158
Dana 50 TTB
(Ford) F6TZ-3N105-BB (spindle nut, washer, gasket, autohub bolt, retainer kit)
(Napa) BK1 (spindle bearing, inner & outer seal rebuild kit)
(Napa) 22311 (inner spindle)
(Napa) 711818 (outer spindle)
(Napa) 27452 (hub seals)
(Napa) B2110 (spindle bearings)
(Timken) 382A (wheel bearing; inner race)
(Timken) 387A (wheel bearing; inner bearing)
(Timken) SET38 (wheel bearing; outer bearing w/race)
Door Latch
(Ford) F2TZ-1521813-A
Exhaust BackPressure Regulator (EPR solenoid; up to 98.5)
(Ford) F5TZ-6C673-A
Exhaust BackPressure Regulator
(Ford) F4TZ-9J460-A (94-96; mounts on bracket above oil reservoir)
(Ford) F7TZ-9J640-AA (97-up; may mount like earlier models, later in front of reservoir)
Exhaust Brake
(BD) 2033143
(Pacbrake) C15000
Front Crankshaft Oil Seal
(National) 3894VD
Fuel Conditioner Additives
(Stanadyne) 29409 (pint)
(Stanadyne) 31845 (1/2 gallon)
Fuel Lubricity Additives
(Ford) F8AZ-9C077-AA
(Stanadyne) 32398
Fuel Cap (Locking)
(Napa) 703-2614
Fuel Filter
(Baldwin) PF7678
(International) 1822631C91
(Motorcraft) FD4595
(Racor) IN F4595
Fuel Filter Drain Cable
(Ford) F7UZ9J312 (cable assembly)
(Ford) F7UZ9728 (mounting bracket)
Fuel Filter Housing
(Ford) F4TZ-9155-B (engine serial no. 201680-before)
(Ford) F6TZ-9155-A (engine serial no. 201681-up to 98.5)
Fuel Filter Housing Reseal Kit
(Ford) F5TZ-9157-A (94-95)
(Ford) F6TZ-9157-BA (96-97)
Fuel Filter Lid
(International) 1825190C91
Fuel Filter Stand Pipe
(Ford) F5TZ-9236-A (94-97)
Fuel Filter Wrench
(MATCO) KD3526
Fuel Heater Element
(Ford) F5TZ-9J294-A (94-97)
Fuel Lift Pump Outlet Seals (seals the banjo fitting of the "wishbone" line)
(Ford) F4TZ-9A375-A
Fuel Line Damper (96/97 CA; mounts on lift pump banjo fitting)
(Ford)F6TZ-9N163-AA
Fuel Line Damper Gasket (copper washer; not included w/damper)
(Ford) F6TZ-9160-AA
Fuel Line Seals (seals lines at head inlet fittings)
(Ford) F4TZ-9C387-A (94-97)
Fuel Pressure Regulator (contains spring, valve spool & new brass plug)
(Ford) F5TZ-9K061-A (federal emissions; 94-98)
(Ford) F6TZ-9K061-AA (CA emissions; engine serial no. 201681-98)
Fuel Pressure Regulator Spring
(Navistar) 1823643-C1 (federal emissions; 94-98
(Navistar) 1825854-C1 (CA emissions; engine serial no. 201681-98
Fuel Pressure Regulator Screen Kit
(Navistar) 1823658C91
Fuel Rail Plug O-Rings (seals the small ¼" square drive drain at ends of heads
(Navistar) 1815734-C1

Fuel Selector Valve
(Ford) 6C3Z-9189-A
Front Timing Cover
(Ford) F4TZ-6016-A (engine serial number 201680 & before)
(Ford) F6TZ-6019-AA (engine serial number 201681 thru 96)
(Ford) F7TZ-6019-AA (97-up)
Glow Plug
(AutoZone) ZD-11(Beru plugs)
(Ford) F4TZ-12A342-A
Glow Plug Relay
(AutoZone) MR99
(Ford) F7TZ-12B533-CA (94-96 with pigtail)
(Ford) F81Z-12B533-AC (96-early 2000 w/o pigtail)
(International) 1807230C2
(International) 1826634C94
(Napa) GPR-109
High Pressure Line (hydraulic clutch)
(Ford) F5TZ-7A512-A
High Pressure Oil Pump (Includes F81Z-AA IPR valve; uses F4TZ-A gasket)
(Ford) F4TZ-9A543-BRM (engine serial no. up to 201680)
(Ford) F6TZ-9A543-ARM (engine serial no. 201681 through 99)
High Pressure Oil Pump Gasket
(Ford) F4TZ-9417-A (engine serial no. 201680 & before)
(Ford) F6TZ-9417-A (engine serial no. 201681 & up
High Pressure Oil Supply Fittings
(Ford) F4TZ-9N332-A (elbows on cylinder head oil rails)
(Ford) F4TZ-9C402-A (HP oil pump fitting and o-ring)
High Pressure Oil Supply Hoses
(Ford) F6TZ-9A332-A (LH)
(Ford) F6TZ-9J323-A (RH)
Hub Nut Removal Tool
(OTC) 7158 (94)
(OTC) 7157 (later)
ICP Sensor
(Ford) F4TZ-9F838-A (94/95)
(Ford) F6TZ-9F838-A (96-up; marked Julian date 6318 or higher)
IPR O-Ring Kit (for when IPR valve replacement is not required)
(Ford) F6TZ-9C977-AN
IPR Valve
(Ford) F4TZ-9C968-C (engine serial no. 187099 & before or pump no. 255C92)
(Ford) F81Z-9C968-AA (engine serial no. 187100 & up or pump no. 247C91)
Injectors
(Ford) F81Z-9E527-DRM (federal emissions & SuperDuty)
(Ford) F81Z-9E527-ARM (California emissions)
Injector O-ring kits (replaces all previous kits
(Ford) XC3Z-9229-AA
Injector Removal Tool
(OTC tools) 6067
Injector Driver Module (IDM)
(Ford) F7TZ-12B599-AC (F-Series)
(Ford) F6TZ-12B599-AA (Econoline)
(Ford) F6UZ-13C795-AA & -BA (seals for Econoline)
MAP Sensor
(Ford) F4TZ-9F479-A (94-98; digital)
Neutral Safety Switch (hydraulic clutch)
(Ford) FF57Z11A152A (96-97)
Oil Cooler Housing Gasket (front)
(Ford) F7TZ-6A636-
Oil Cooler Header Gasket (rear; oil filter end)
(Ford) F4TZ-6A636-AA (97-up)
(Ford) F4TZ-6A636-B (96-before)
Oil Cooler O-Rings (one each to seal cooler at each header)
(Ford) E3TZ-6C610-A
(Ford) E4TZ-6K649-E
Oil Dipstick
(Ford) F4TZ-6750-E (F-Series)
(Ford) F5UZ-6750-A (Econoline)
(Navistar) 1824405C1
Oil Filter
(Fleetguard) FL3630 - 11.51
(International) 181456261 - 11.51
(Motorcraft) FL1995
Oil Filter Header (updated snap ring retained check valve)
(Ford) F81Z-6881-BA
Oil Pan Drain Copper Gasket
(Ford) F4TZ-6734-B
Oil Pressure Sender Switch
(Ford) F4TZ-9278-A (engine serial no. 201680 & before)
(Ford) F6TZ-9278-AA (engine serial no. 201681 up to 98.5)
Oil Rail End Plugs (large plugs at each end of heads; incl. O-rings)
(Navistar) 1827535-C91
Piston, Pin & Rings
(Ford) F4TZ-6102-A (engine serial no. 201680 & before)
(Ford) F5TZ-6102-A (engine serial no. 201681 up to 98.5)
Radiator Hose
(Ford) F5TZ-8260-E (upper)
(Ford) F5TZ-8286-G (lower)
Relay Shunt (required for glow plug monitor circuit; 97 CA emissions)
(Ford) F81Z-12B533-BA
Restricted Fuel Filter Sensor (on rear of filter housing 94/95; on regulator block 96/97
(Ford) E8TZ-9S283-A
RTV Silicone Sealer
(Ford) F5TZ-19G204-AB
(Wacker) T-442
Serpentine Belt
(Ford) F5TZ-8620-A (1994.5)
(Napa) 25-081189
(Unknown) JK7-1201 (1994.5)
Serpentine Belt Tensioner
(AutoZone) 199236
Slave Cylinder
(Ford) E3TZ-7A564-A (96-97)
Sonnax Valve
(AX4N) 96948-01K - .427" dia
(Early E4OD) 36948-05K - .375" dia
(Late E4OD) 36948-03K - .331" dia
Starter Solenoid (mounted on starter motor - can be serviced separately)
(Ford) F4TZ-11390-A
Steering Wheel
(Ford) F6TZ-3600-AA
Thermostat
(Ford) F4TZ-8575-A (engine serial no. 201680 & before)
(Ford) F6TZ-8575-AAA (engine serial no. 201681 up to 98.5)
Thermostat Gasket (o-ring)
(Ford) F4TZ-8255-A
Tie Rod
(Moog) ES 3363T (95-96 F250; right outer)
(Moog) ES 3362L (95-96 F250; left outer)
(Moog) DS 1419 (95-96 F250; connecting rod)
(Moog) DS 1420 (95-96 F250; left inner)
Track Arm Bushing
(Energy Suspension) 4.7115G
Transmission Cooler
(B&M) 70264 (24K; stacked plate)
Transmission Filter
(Ford) F6TZ-7A098-BB (with seal)
(Napa) 1-7825 (Magnetronic in-line)
Transmission Gasket
(Ford) F6TZ-7A191-A (reusable)
Transmission Pan with Drain
(Ford) F81Z-7A194-BA (4x4)
Turbo Brake
(Western Diesel) WD99TB
Turbo Charger Assembly (remanufactured)
(Ford) F6TZ-6K682-ARM (up to 98.5; turbine & compressor)
(Ford) F4TZ-6K682-BRM (up to 98.5; complete-includes pedestal & EPR)
Turbo Compressor Outlet to Y-Pipe O-Ring
(Ford) F4TZ-9E436-A (94-99)
Turbo Exhaust Collector Donut (at top of each manifold-to-turbo pipe)
(Ford) F4TZ-6K854-C
Turbo Exhaust Inlet Gasket (between turbo inlet & collector)
(Ford) F4TZ-6N640-B
Turbo Pedestal
(Ford) F4TZ-6N639-A (up to 98.5)
Turbo Pedestal O-Rings (between pedestal & block; pedestal & turbo)
(Ford) F4TZ-6N653-A & -B
U-Joint Kit
(Ford) EOTZ-3249-A
(Napa) 232 (heavy duty; Dana 50 4600 front GAWR)
(Napa) 231 (regular grade; Dana 50 4600 front GAWR)
Under Valve Cover Harness
(Ford) F4TZ-9D930-K (94-97)
Upper Oil Rail O-Rings (for rail plugs, elbows, & ICP)
(Ford) F4TZ-9N693-A
Upper Oil Reservoir
(Ford) F4TZ-6658-A (engine serial no. 201680 & before)
(Ford) F6TZ-6658-AA (engine serial no. 201681 up to 98.5)
Upper Oil Reservoir Gasket
(Ford) F4TZ-6619-A (engine serial no. 201680 & before; partial gasket, RTV required)
(Ford) F6TZ-6619-AA (engine serial no. 2001680 up to 98.5; full gasket, no RTV required)
Vacuum Pump
(AutoZone) 64-1008
(Ford) F4TZ-2A-451a
(Napa) 641 008
Valve Cover Harness Repair Kits (contains 4 hard shells w/seals, w/o terminals)
(Ford) F7TZ-14489-BA (94-96)
(Ford) F7TZ-14489-AA (97)
Vent Register
(Ford) F3TZ-19893-H
Water Pump
(Ford) F81Z-8501-BRM (engine serial no. 201680 & before)
(Ford) F81Z-8501-CRM (engine serial no. 201681 up to 98.5)
(Napa) 58-511
Water Pump Inlet Pipe Gasket (o-ring)
(Ford) F81Z-8255-AA
Wheel Center Caps
(JC Whitney) 47BU0361A (2WD; aluminum bullet-hole rally style)
(JC Whitney) 47BU0362R (4WD; aluminum bullet-hole rally style)
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96 F250 PS XLT 4X4 long box, 5sp,4.10, manual hubs,pyro+boost guages,Dark Toumaline, add a leaf,Dale's TYMAR,and HX hose, downpipe, coolant filter
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Old 01-15-2009, 02:56 AM   #4 (permalink)
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Well, that bites big time. What really stinks is that I submitted some pretty good updates not too long ago but I didn't reprint it after JOAT added them. Now I don't have them anymore....argh. NOBODY has a live copy?
__________________
Mine: 91 F250 Reg Cab 4x4 5spd 7.3IDI 4.10LS 145,000 miles. Banks Sidewinder 92 D60 F axle w 97 brakes and Powerlock. Lift: about 4" over stock 250. 33x12.50x16.5 Pro Comp MTs Magnaflow 12" muffler. Sees dirt everyday. Used to haul hay, wood, feed cows, check fence.
Hers: 96F250 CCSB 7.3 PSD 4x4 5spd 3.55 LS 190,000 miles. Puchased 7/03, Looked for a 5spd CCSB for a year!Dana 60 front axle, at stock F350 height (for now) Energy Poly bushings, Bilsteins, 305/70/16 Pro Comps on 16x10 Weld Outbacks, AFE Pro7,TYMAR 3x3.5x4 downpipe,TYMAR 5" straightpipe, gutted EBV, IH Non EBV pedistal,New Alliant AC Injectors,(stage 1)Cal reg kit, SBC Con O clutch, permenent clutch bushing fix, AC mod with a different twist, AMP Powersteps with custom brackets and wiring(one of 2 OBS trucks with them according to AMP) Line of Fire. Sees dirt everyday.
My Company pickup: 86 F250 6.9 C6 320,000 miles Co trucks 5 89 to 94 IDI's, plus about 50 more diesels.
Diesel Mechanic 28 yrs
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Old 01-17-2009, 09:45 AM   #5 (permalink)
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I have a larger list from Joat. I will get it put in to a web page and upload it to one of my servers and post a link here.
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97 f350 cc lb 4x4, tymar intake, new turbo, gpr, glow plugs, fuel pump 223000 miles BFG's, new rear hitch 18k, new brakes, alt, fan clutch, belt, exhaust brake, 7.3 SD oil cooler, new spring bushings all 4, new track bar bushings, downpipe, DP F5, 259000 and counting add another gpr, upgraded headlight wiring harness.
Link to PSD Part Numbers from JOAT and others.
http://www.lovnstitches.com/psdpart.php

Thank You and God Bless all active and retired members of our Armed Services!

All Gave Some, Some Gave All
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Old 01-17-2009, 09:00 PM   #6 (permalink)
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Quote:
Originally Posted by Garbage_Mechanic View Post
Well, that bites big time. What really stinks is that I submitted some pretty good updates not too long ago but I didn't reprint it after JOAT added them. Now I don't have them anymore....argh. NOBODY has a live copy?
Pm me your email addy. I have it copied and pasted to a Word Document
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1997 F-350 CC LB 4x4 Auto, AD's, Chip, IC, 4Wh. Disk Brakes, and other stuff

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Most people come here for the facts ...not a hug ...
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Old 01-17-2009, 10:50 PM   #7 (permalink)
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Hi all
Here is the link to the latest list that I have, I'll be happy to support it for us. Let me know of any changes that need to be done.

Lov'n Stitches Embroidery -- Power Stroke Parts List
__________________
97 f350 cc lb 4x4, tymar intake, new turbo, gpr, glow plugs, fuel pump 223000 miles BFG's, new rear hitch 18k, new brakes, alt, fan clutch, belt, exhaust brake, 7.3 SD oil cooler, new spring bushings all 4, new track bar bushings, downpipe, DP F5, 259000 and counting add another gpr, upgraded headlight wiring harness.
Link to PSD Part Numbers from JOAT and others.
http://www.lovnstitches.com/psdpart.php

Thank You and God Bless all active and retired members of our Armed Services!

All Gave Some, Some Gave All
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Old 01-17-2009, 11:15 PM   #8 (permalink)
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Steve Baz had a nice list as well. Google it. Tater
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97 F-250 Powerstroke xlt ext cab 5 spd 4x4 , shimmed fpr, Gutted ebpv, Beans Stage 1's, real Tymar intake, 1.0 upgraded turbo,7.3 Okiecooler, New h20 and oil pump.MBRP3" dp and 4" exhaust, Ts6 pos.superduty springs, 17* hpop, TONY WILDMAN tuned, SouthBend ConFe
next....D66
number 19

The only thing I can't do is the thing I'm fixin to learn how to do.
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Old 01-18-2009, 07:44 PM   #9 (permalink)
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Hi all
Here is the link to the latest list that I have, I'll be happy to support it for us. Let me know of any changes that need to be done.

Lov'n Stitches Embroidery -- Power Stroke Parts List
Thats great! All except all the pink.....
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Quote:
Originally Posted by action4478
Most people come here for the facts ...not a hug ...
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Old 01-21-2009, 03:04 PM   #10 (permalink)
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Sorry to say that isn't quite the latest version. I had submitted the part # for an o ring for the back cover on the HPOP and for the turbo to y pipe not too long before it dissapeared. Still better than no list! Thanks!
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Mine: 91 F250 Reg Cab 4x4 5spd 7.3IDI 4.10LS 145,000 miles. Banks Sidewinder 92 D60 F axle w 97 brakes and Powerlock. Lift: about 4" over stock 250. 33x12.50x16.5 Pro Comp MTs Magnaflow 12" muffler. Sees dirt everyday. Used to haul hay, wood, feed cows, check fence.
Hers: 96F250 CCSB 7.3 PSD 4x4 5spd 3.55 LS 190,000 miles. Puchased 7/03, Looked for a 5spd CCSB for a year!Dana 60 front axle, at stock F350 height (for now) Energy Poly bushings, Bilsteins, 305/70/16 Pro Comps on 16x10 Weld Outbacks, AFE Pro7,TYMAR 3x3.5x4 downpipe,TYMAR 5" straightpipe, gutted EBV, IH Non EBV pedistal,New Alliant AC Injectors,(stage 1)Cal reg kit, SBC Con O clutch, permenent clutch bushing fix, AC mod with a different twist, AMP Powersteps with custom brackets and wiring(one of 2 OBS trucks with them according to AMP) Line of Fire. Sees dirt everyday.
My Company pickup: 86 F250 6.9 C6 320,000 miles Co trucks 5 89 to 94 IDI's, plus about 50 more diesels.
Diesel Mechanic 28 yrs
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Old 01-21-2009, 08:55 PM   #11 (permalink)
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tubzz has one on talk diesel

OBS parts list - TalkDiesel.Com

looks like it might be the same as the "pink" one...
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1997 F350 CC 4x4 Auto

a little over 400 at the rear wheels
thanks to Wildman, Bean, Cass, Luke and Visa

www.northtexaspowerstrokes.com

Truck Pictures

Truck Movies

Last edited by Rtxcoon : 01-21-2009 at 08:59 PM. Reason: splain
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