<div class="ubbcode-block"><div class="ubbcode-header">Originally Posted By: caryt</div><div class="ubbcode-body">Cut and sleeve to extend the sway bar links with 1/8" or thicker tubing.
New U bolts is recommended but so far I never have had a problem reusing any.
You MUST get a adjustable track bar..either cut yours in half and thread and use a tie-rod adjuster sleeve or just buy one.
Drop pitman arm is a good idea, longer SS brake lines are a great upgrade nice but not necessary for a RS kit.
Cary </div></div>
Cary, I was wondering about the adjustable track bar. When I did my Dana-60, the track bar was the last thing I installed and the bolts went right in with no problem. I have not had the truck aligned yet, but it looks staight and tracks down the road straight. Thanks
Frank
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1997 F-250 H.D 4X4 CREW CAB SHORT BED, MBRP 4" TURBO BACK, 16K REESE, 3:55, Auto Meter Sport Comp gauges, tri pillar, 11\16\05 BDP STAGE 1 INJECTORS, TS 6 POSITION CHIP, TYMAR INTAKE 3/27/06 B.T.S. , SIRIUS RADIO, BDP IDM, 4" 350 BLOCKS,160,000 SP Exhaust Brake, 7/4/07 6.0 Intercooler, 7/29/07 Blackbirds Customs rear disc 9/11/07 King Pin Dana 60, SKY 3" RSK, V code 5200 lbs SD springs, 10/17/07 Pro Comp Xtreme's 315x75x16 on Pro Comp 1059's 8"x16" 1/27/08 DIY Fuel System, Running on DSE since March 2008
2004 Pitbull Motorsports rigid chopper
121 TP 130rwh 250 avon
04 CRF250 mine
02 CR80 sons
03 XR100 daughters
425 Polaris magnum
500 Polaris sportsman and 300 lakota everyones
1998 27.5 Wilderness 5th wheel
I think you are OK since you installed the SKY plate to drop the trac bar bracket, thus returning everything to it's proper relationship.
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Mine: 91 F250 Reg Cab 4x4 5spd 7.3IDI 4.10LS 145,000 miles. Banks Sidewinder 92 D60 F axle w 97 brakes and Powerlock. Lift: about 4" over stock 250. 33x12.50x16.5 Pro Comp MTs Magnaflow 12" muffler. Sees dirt everyday. Used to haul hay, wood, feed cows, check fence.
Hers: 96F250 CCSB 7.3 PSD 4x4 5spd 3.55 LS 190,000 miles. Puchased 7/03, Looked for a 5spd CCSB for a year!Dana 60 front axle, at stock F350 height (for now) Energy Poly bushings, Bilsteins, 305/70/16 Pro Comps on 16x10 Weld Outbacks, AFE Pro7,TYMAR 3x3.5x4 downpipe,TYMAR 5" straightpipe, gutted EBV, IH Non EBV pedistal,New Alliant AC Injectors,(stage 1)Cal reg kit, SBC Con O clutch, permenent clutch bushing fix, AC mod with a different twist, AMP Powersteps with custom brackets and wiring(one of 2 OBS trucks with them according to AMP) Line of Fire. Sees dirt everyday.
My Company pickup: 86 F250 6.9 C6 320,000 miles Co trucks 5 89 to 94 IDI's, plus about 50 more diesels.
Diesel Mechanic 28 yrs
As long as you can install the track bar with the truck sitting on the ground after you have drove it back 20' and forward 20', then it "should" be ok but check your axel to make sure its centered.
Cary
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95 f250 4x4 xlt Excab Lb. white, BTS Trans, 4.10ls, Dana 60, ORU RS kit DR 4"front 5" reas springs!, Bilsteins, Centerline 18x9", 37" Toyo MT's,H2e, Tapercore IC,3" Billet intakes, Tymar 4" exhaust,intake and HX mod,Beans 2's, Stealth and Fuel system and DI studs, JS's IDM mod, TW 4 pos chip,TSM Rear Disks, 198k miles.
2004 EB 4x4 6.0 X born 05/18/04
white, LS,premier group, tow package, dvd. centerline 18x9" w/ 35" Toyo MT's, Edge 4.5" Lift, V's & custom B codes 37k miles 3rd turbo 6 5150 Specialy valved Bilsteins!
1976 EB Exploration daily driver
1971 EB Hard Core Crawler
2006 Yamaha FJR1300
2005 Suzuki King Quad
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Mine: 91 F250 Reg Cab 4x4 5spd 7.3IDI 4.10LS 145,000 miles. Banks Sidewinder 92 D60 F axle w 97 brakes and Powerlock. Lift: about 4" over stock 250. 33x12.50x16.5 Pro Comp MTs Magnaflow 12" muffler. Sees dirt everyday. Used to haul hay, wood, feed cows, check fence.
Hers: 96F250 CCSB 7.3 PSD 4x4 5spd 3.55 LS 190,000 miles. Puchased 7/03, Looked for a 5spd CCSB for a year!Dana 60 front axle, at stock F350 height (for now) Energy Poly bushings, Bilsteins, 305/70/16 Pro Comps on 16x10 Weld Outbacks, AFE Pro7,TYMAR 3x3.5x4 downpipe,TYMAR 5" straightpipe, gutted EBV, IH Non EBV pedistal,New Alliant AC Injectors,(stage 1)Cal reg kit, SBC Con O clutch, permenent clutch bushing fix, AC mod with a different twist, AMP Powersteps with custom brackets and wiring(one of 2 OBS trucks with them according to AMP) Line of Fire. Sees dirt everyday.
My Company pickup: 86 F250 6.9 C6 320,000 miles Co trucks 5 89 to 94 IDI's, plus about 50 more diesels.
Diesel Mechanic 28 yrs
Thanks guys, two weeks ago I removed the track bar and moved the track bar bracket back 3/4 (was hitting sway bar a little) I didnt move the truck but the bolts went back in with no problem, but I'll try backing up and pulling ahead and see what happens. Thanks
Frank
__________________ http://community.webshots.com/user/dieseldutton
1997 F-250 H.D 4X4 CREW CAB SHORT BED, MBRP 4" TURBO BACK, 16K REESE, 3:55, Auto Meter Sport Comp gauges, tri pillar, 11\16\05 BDP STAGE 1 INJECTORS, TS 6 POSITION CHIP, TYMAR INTAKE 3/27/06 B.T.S. , SIRIUS RADIO, BDP IDM, 4" 350 BLOCKS,160,000 SP Exhaust Brake, 7/4/07 6.0 Intercooler, 7/29/07 Blackbirds Customs rear disc 9/11/07 King Pin Dana 60, SKY 3" RSK, V code 5200 lbs SD springs, 10/17/07 Pro Comp Xtreme's 315x75x16 on Pro Comp 1059's 8"x16" 1/27/08 DIY Fuel System, Running on DSE since March 2008
2004 Pitbull Motorsports rigid chopper
121 TP 130rwh 250 avon
04 CRF250 mine
02 CR80 sons
03 XR100 daughters
425 Polaris magnum
500 Polaris sportsman and 300 lakota everyones
1998 27.5 Wilderness 5th wheel
Dang...I better check mine out. I only spaced it back by about 3/8". I just got my drop pitman arm on today..big improvement! Still need to get the alignment done and then the new tires [img]/forums/images/%%GRAEMLIN_URL%%/smile.gif[/img]
I have a question about drilling the spring bushings to 3/4"...Does anyone know if new bushings are available that have a 3/4" hole in them? I have a spring shop here by me and have used them before...My Deaver 8" rear springs showed up with the wrong bushings in them for my Super Duty/Excursion lift kit. I tried to drill out the bushings larger but they where HARD! So I spent $35.00 and had 4 correct bushings pushed in.
I can just take the springs there and ask them...But I figured I would ask here first to see if anyone else went this route.
I belive the situation is reversed. The SD springs have bigger bolts than the OBS. So the brackets and shackles have to be drilled out, not the bushings.
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Mine: 91 F250 Reg Cab 4x4 5spd 7.3IDI 4.10LS 145,000 miles. Banks Sidewinder 92 D60 F axle w 97 brakes and Powerlock. Lift: about 4" over stock 250. 33x12.50x16.5 Pro Comp MTs Magnaflow 12" muffler. Sees dirt everyday. Used to haul hay, wood, feed cows, check fence.
Hers: 96F250 CCSB 7.3 PSD 4x4 5spd 3.55 LS 190,000 miles. Puchased 7/03, Looked for a 5spd CCSB for a year!Dana 60 front axle, at stock F350 height (for now) Energy Poly bushings, Bilsteins, 305/70/16 Pro Comps on 16x10 Weld Outbacks, AFE Pro7,TYMAR 3x3.5x4 downpipe,TYMAR 5" straightpipe, gutted EBV, IH Non EBV pedistal,New Alliant AC Injectors,(stage 1)Cal reg kit, SBC Con O clutch, permenent clutch bushing fix, AC mod with a different twist, AMP Powersteps with custom brackets and wiring(one of 2 OBS trucks with them according to AMP) Line of Fire. Sees dirt everyday.
My Company pickup: 86 F250 6.9 C6 320,000 miles Co trucks 5 89 to 94 IDI's, plus about 50 more diesels.
Diesel Mechanic 28 yrs
<div class="ubbcode-block"><div class="ubbcode-header">Originally Posted By: garbage_mechanic</div><div class="ubbcode-body">I belive the situation is reversed. The SD springs have bigger bolts than the OBS. So the brackets and shackles have to be drilled out, not the bushings. </div></div>
That's what I thought I would run into. I am going to guess the suggestion to drill the bushings is due to the metric size? Then you could bolt it up with 3/4". There's enough metric stuff on this truck I always cary both sets of wrenches anyway. I may go with the drill brackets to 18mm (or whatever).
Any problem with that?
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'97 CC F350 PSD. 4x4. Auto. Black. Wildman 6pos Chip! BB in FPR. KCM HPX from ITP. 3"DP. AFE intake. 3.55's. BFG MT KM2 315/75/16's. Reunel Front and Rear Bumpers. Ford AIC module. Warn HD manual hubs. AutoMeter Z-series gauges on the pilar. <span style="color: red">((Sky RSK w/SD springs and bilsteins waiting in the living room))</span> MY TRUCK PICS!
I just bought the Metric SD spring eye bolts from Powerstroke shop, then I will drill the hangars. Regular bolts would work, but for the few $ I just went with the stock SD stuff.
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Mine: 91 F250 Reg Cab 4x4 5spd 7.3IDI 4.10LS 145,000 miles. Banks Sidewinder 92 D60 F axle w 97 brakes and Powerlock. Lift: about 4" over stock 250. 33x12.50x16.5 Pro Comp MTs Magnaflow 12" muffler. Sees dirt everyday. Used to haul hay, wood, feed cows, check fence.
Hers: 96F250 CCSB 7.3 PSD 4x4 5spd 3.55 LS 190,000 miles. Puchased 7/03, Looked for a 5spd CCSB for a year!Dana 60 front axle, at stock F350 height (for now) Energy Poly bushings, Bilsteins, 305/70/16 Pro Comps on 16x10 Weld Outbacks, AFE Pro7,TYMAR 3x3.5x4 downpipe,TYMAR 5" straightpipe, gutted EBV, IH Non EBV pedistal,New Alliant AC Injectors,(stage 1)Cal reg kit, SBC Con O clutch, permenent clutch bushing fix, AC mod with a different twist, AMP Powersteps with custom brackets and wiring(one of 2 OBS trucks with them according to AMP) Line of Fire. Sees dirt everyday.
My Company pickup: 86 F250 6.9 C6 320,000 miles Co trucks 5 89 to 94 IDI's, plus about 50 more diesels.
Diesel Mechanic 28 yrs
That's what I'm gonna do too. I'm just gonna pony up the extra $$ to make less work for myself. You might beat me to this one john, however I did just order my shocks and I'm going to pickup my drop pitman arm tomorrow.
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97 F350 CC 4x4
BDP Stage 2's, Dominator 66 turbo, 4pos Wildman Chip, BTS Tranny, ATS .95 Wastegated exhaust housing, Hypermax IC and Pipes, comp 910 valve springs, MBRP DP and 4" exhaust, DIY intake, 17 deg SD hpop, Autmometer sport comp boost,pyro,tranny temp, 35" BFG A/T's, Centerline wheels,3.55 LS, Powerslot rotors,hawk pads, gpr bypass,ac mod,fumoto valve,coolant filter,ELC coolant,JD coolant eye,fpr shim,EBPV gut, IDM Mod
No, you'll beat me since I will have build a custom front bracket with no bumper relocation that puts the axle back exactly in stock position, while giving tow hooks and a factory built look........
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Mine: 91 F250 Reg Cab 4x4 5spd 7.3IDI 4.10LS 145,000 miles. Banks Sidewinder 92 D60 F axle w 97 brakes and Powerlock. Lift: about 4" over stock 250. 33x12.50x16.5 Pro Comp MTs Magnaflow 12" muffler. Sees dirt everyday. Used to haul hay, wood, feed cows, check fence.
Hers: 96F250 CCSB 7.3 PSD 4x4 5spd 3.55 LS 190,000 miles. Puchased 7/03, Looked for a 5spd CCSB for a year!Dana 60 front axle, at stock F350 height (for now) Energy Poly bushings, Bilsteins, 305/70/16 Pro Comps on 16x10 Weld Outbacks, AFE Pro7,TYMAR 3x3.5x4 downpipe,TYMAR 5" straightpipe, gutted EBV, IH Non EBV pedistal,New Alliant AC Injectors,(stage 1)Cal reg kit, SBC Con O clutch, permenent clutch bushing fix, AC mod with a different twist, AMP Powersteps with custom brackets and wiring(one of 2 OBS trucks with them according to AMP) Line of Fire. Sees dirt everyday.
My Company pickup: 86 F250 6.9 C6 320,000 miles Co trucks 5 89 to 94 IDI's, plus about 50 more diesels.
Diesel Mechanic 28 yrs
I only had to drill the rear bushings to 3\4 I believe I used 5/8 in the front or it might have been the other way around, my memory is shot, but it only took me about 5 minutes to drill out both bushings. If I had the time I would have ordered the SD bolts. Good luck
Frank
__________________ http://community.webshots.com/user/dieseldutton
1997 F-250 H.D 4X4 CREW CAB SHORT BED, MBRP 4" TURBO BACK, 16K REESE, 3:55, Auto Meter Sport Comp gauges, tri pillar, 11\16\05 BDP STAGE 1 INJECTORS, TS 6 POSITION CHIP, TYMAR INTAKE 3/27/06 B.T.S. , SIRIUS RADIO, BDP IDM, 4" 350 BLOCKS,160,000 SP Exhaust Brake, 7/4/07 6.0 Intercooler, 7/29/07 Blackbirds Customs rear disc 9/11/07 King Pin Dana 60, SKY 3" RSK, V code 5200 lbs SD springs, 10/17/07 Pro Comp Xtreme's 315x75x16 on Pro Comp 1059's 8"x16" 1/27/08 DIY Fuel System, Running on DSE since March 2008
2004 Pitbull Motorsports rigid chopper
121 TP 130rwh 250 avon
04 CRF250 mine
02 CR80 sons
03 XR100 daughters
425 Polaris magnum
500 Polaris sportsman and 300 lakota everyones
1998 27.5 Wilderness 5th wheel
Your right...you only need to drill the leaf bushings if you want to use 3/4" bolts. If you get the SD bolts then you only need to drill the bracket and shackles out to 18mm? and 16mm? respectively. I don't know how much the SD bolts are but its not like grade 8 3/4"X5-1/2" bolts are free either, and a good 3/4" bit cost me $25. I would have bought the Ford bolts if I had the time.
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