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Power Strokes 1994-1997 Upgrades and Aftermarket Upgrading and adding aftermarket equipment to your 1994-1997 Ford F-Series with Power Stroke engine.

       
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Old 03-15-2005, 09:10 AM   #1 (permalink)
ALD
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Will this Dana 60 fit?

Hey folks, I've read all the threads about swapping a Dana 60 for a D50, but before go pick it up, I want to make sure. I found a D60 from a 89 F350 diesel 4x4 that had a cab & engine fire. This should be a king pin unit, right? It's complete from caliper to caliper (w/springs, too). Will this fit my 97 F-250 HD PSD 4x4?

I haven't found out for sure if the D60 has 4.10s, (my 97 does). Does any one know the code for 4.10s if the tag is still on it?

I think that I can get the front drive shaft, too - will it mate to my transfer case?

Am I missing anything?
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96 PSD F350 XLT Black 4X4 E4OD, NAW4, 4.10s Reg Cab, engine ser# 2115XX, stock, FPR shimmed, kitty sounds hollow, 120k, Curtis Sno Pro 3000 plow. Bilsteins front & rear, No fuel heater

97 PSD F250 XLT Black 4X4 E4OD, TDE0, 4.10s CC, d.o.b. 07/17/97, engine ser# 5476XX, 295/75/16 BFG ATs on 16 x 8s, stock, cali emissions FPR kit, adjustable oil temp, kitty just had a plugectomy, 122k, ARE bed cap, Bilsteins front & rear, no fuel heater, 2 yellow Labs

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Old 03-15-2005, 10:49 AM   #2 (permalink)
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Re: Will this Dana 60 fit?

get the trac bar and bracket too, it will fit perfect, like it was made for your truck. If you get the driveline, get the yoke off the transfer case too, or it wont fit. The tag on the diff should say somewhere on it either 3 55 or 4 10, if there is an L between the numbers, its limited slip, but i would expect that on the front, only the rear.
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Old 03-15-2005, 11:36 AM   #3 (permalink)
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Re: Will this Dana 60 fit?

Thanks - that's the answer I was looking for.
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96 PSD F350 XLT Black 4X4 E4OD, NAW4, 4.10s Reg Cab, engine ser# 2115XX, stock, FPR shimmed, kitty sounds hollow, 120k, Curtis Sno Pro 3000 plow. Bilsteins front & rear, No fuel heater

97 PSD F250 XLT Black 4X4 E4OD, TDE0, 4.10s CC, d.o.b. 07/17/97, engine ser# 5476XX, 295/75/16 BFG ATs on 16 x 8s, stock, cali emissions FPR kit, adjustable oil temp, kitty just had a plugectomy, 122k, ARE bed cap, Bilsteins front & rear, no fuel heater, 2 yellow Labs

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Old 03-15-2005, 12:55 PM   #4 (permalink)
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Re: Will this Dana 60 fit?

really good site for D60 info:

http://www.pirate4x4.com/tech/billavista/60_front/

I would definately get the front drive shaft and yoke as Dustin said. The F-250 uses a single u-joint, where the F-350 uses a double cardian (sp?) (CV) joint. There are some threads out there that will detail how to mate the F-350 shaft to the f-250 t-case. I would have to dig for that tho..

Chris
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Old 03-15-2005, 12:58 PM   #5 (permalink)
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Re: Will this Dana 60 fit?

[ QUOTE ]
really good site for D60 info:

http://www.pirate4x4.com/tech/billavista/60_front/

I would definately get the front drive shaft and yoke as Dustin said. The F-250 uses a single u-joint, where the F-350 uses a double cardian (sp?) (CV) joint. There are some threads out there that will detail how to mate the F-350 shaft to the f-250 t-case. I would have to dig for that tho..

Chris

[/ QUOTE ]

Its simple, just take the yoke nut off the t-case remove the yoke and install the new, check the seals while you are at it. the F-250 driveshaft is slightly longer, due to the short D50 housing, but it susceptible to vibrations at high speeds, i get one if i leave the hubs locked in above 55, but i kept the 250 driveline, because i am lifted, and wanted the extra length
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Old 03-15-2005, 01:28 PM   #6 (permalink)
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Re: Will this Dana 60 fit?

Check the t-case seals? My D50's condition isn't absolutely desperate - (yet), so I intend to check the D60 over (someplace warm)before I put it in.

Does the yoke fit on a splined shaft - do the transfer cases all have the same output shaft?

I'll look at the website and see if I can answer some of my own questions....
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96 PSD F350 XLT Black 4X4 E4OD, NAW4, 4.10s Reg Cab, engine ser# 2115XX, stock, FPR shimmed, kitty sounds hollow, 120k, Curtis Sno Pro 3000 plow. Bilsteins front & rear, No fuel heater

97 PSD F250 XLT Black 4X4 E4OD, TDE0, 4.10s CC, d.o.b. 07/17/97, engine ser# 5476XX, 295/75/16 BFG ATs on 16 x 8s, stock, cali emissions FPR kit, adjustable oil temp, kitty just had a plugectomy, 122k, ARE bed cap, Bilsteins front & rear, no fuel heater, 2 yellow Labs

2006 Saturn Vue AWD V6

2006 Kawasaki KLR650

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Old 03-15-2005, 02:05 PM   #7 (permalink)
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Re: Will this Dana 60 fit?

[ QUOTE ]
Check the t-case seals? My D50's condition isn't absolutely desperate - (yet), so I intend to check the D60 over (someplace warm)before I put it in.

Does the yoke fit on a splined shaft - do the transfer cases all have the same output shaft?

I'll look at the website and see if I can answer some of my own questions....

[/ QUOTE ]

the t-case should have a seal behind the yoke, if not, my bad. i am pretty sure they have the same output shaft on them
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6" Stage II Pro Comp Lift
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