Ford Diesel Forum / Powerstroke Forum Ford Diesel Forum / Powerstroke Forum
Go Back   Diesel Forum - The Diesel Stop.com > Ford Diesels > 7.3L IDI Diesels (Not Power Strokes)
Register Home Forum Active Topics Gallery Search Today's Posts Mark Forums Read

7.3L IDI Diesels (Not Power Strokes) Technical discussion of topics related to vehicles powered by the 7.3 Liter In-Direct Injection Navistar engines.

       
Reply
 
LinkBack Thread Tools Display Modes
Old 01-04-2006, 02:06 PM   #1 (permalink)
Member
 
Join Date: Jul 2005
Location: Lawrence, Ks.
Posts: 48
iTrader: (0)
My Photos: (0)
1992 IDI hard starting

hey guys, looking at my first IDI and i thought maybe ya'll could help me to diagnose the one glaring problem it has. I went to look at it today, and the guy told me it probably wouldnt start, it is about 45-50 degrees here today. Anyway, he had it plugged in, but it still wouldnt start, he sprayed a little starting fluid in and she took off, kind of rough, like my 'stroke with only 4 GP's, ran rough for a little while then sounded/ran great once it was warm. My question is this, i realize there could be a lot of different things causing this, but the guy i would be buying it from thinks it is a fuel issue, he put a new filter on, and fuel is getting to the filter, but he doenst think it is getting to the injectors, on start up. Is this a legitimate diagnosis as it runs good once it is started? Or could it just be that maybe the block heater isnt actually working? The glow plug relay was clicking and i could watch the gauge as it was clicking. But with just a little bit of starting fluid it took right off and ran out real good once it got kinda warm. Any suggestions would be helpful, i am probably only gonna be paying about $800 for this pickup, so if i have to spend a little on it ok, but i am just hoping this will be a simple fix, any help would be apprectiated.
Thanks, Grizz
__________________
2001 F250 Crew Cab lariat short bed. 4x4 auto. 100K miles Edge Evolution, autometer gauges, 8.5ft Hiniker poly V-plow, weatherguard box.

1996 F250 XLT 4x4 Ex. Cab Powerstroke. 218K and climbing, fast. Edge Evolution, K&N FIPK Gen. II intake, muffler/cat delete, gooseneck and reciever hitches, 2000 Sooper Dooty split bench seats, big weatherguard aluminum toolbox, rollin on BFGoodrich long trail t/as 285/75's, Cobra Harley Davidson Edition 25LTD, Western 7.5ft uni-mount plow with wings.

Replaced (by me) as of 10/4/08(took ownership 2/05, 149K) 3 CPS, 1 water pump, 1 alternator, front brakes, 3 sets of tires, 2 batteries, 2 starters, 1 GPR, front brakes (x2) front rotors, 2 power window switches in drivers door (passenger side needs it, just ain't done it.) Needing glow plugs badly, maybe injectors?

1989 F-SuperDuty XLT Lariat 7.3 IDI auto, 12' dump bed, 155K, 8' hiniker V-box salt spreader.

1984 F250 4x4 351W 4 speed, aluminum flatbed, 7.5ft Western snow plow w/pro-wings.
grizz51 is offline  
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
Sponsored Links
Advertisement
 
Old 01-04-2006, 04:06 PM   #2 (permalink)
Senior Member
 
Join Date: Nov 2001
Location: Rocklin, CA
Posts: 1,399
iTrader: (0)
My Photos: (0)
Re: 1992 IDI hard starting

If it ran after you started it, I would think that the IP and injectors were in reasonable condition.

If you in fact used starting fluid ( ether ) and you didn't get blown up ( ether on a hot GP is very dangerous because it will explode with the intake valves open ), I'd say you had a GP problem or possible a IP timimg issue.
DieselDon is offline  
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
Old 01-04-2006, 06:33 PM   #3 (permalink)
Senior Member
 
Join Date: Apr 1999
Location: Hamburg, PA
Posts: 585
iTrader: (0)
My Photos: (0)
Re: 1992 IDI hard starting

That's my vote. I'd guess the GP's are not working at all. I looked at a truck one time.... had two empty cans of ether on the front seat... that was all I had to see... but for $800, it's almost gotta be worth that!

Rodney
__________________
'92 7.3, E4OD, 4x4, 3.55's turning BFG's
Rodney R is offline  
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
Old 01-04-2006, 07:03 PM   #4 (permalink)
Member
 
Join Date: Jul 2005
Location: Lawrence, Ks.
Posts: 48
iTrader: (0)
My Photos: (0)
Re: 1992 IDI hard starting

Ok, that is 3 votes for GP's now. I talked to a friend of my cousin's who works on all kinds of trucks, equipment, tractors and everything else around here and he said GP's as well. I hope all you guys are right, just gotta get a little more change rounded up and i will have the older brother of my Powerstroke sittin in the yard.

Thanks, Grizz
__________________
2001 F250 Crew Cab lariat short bed. 4x4 auto. 100K miles Edge Evolution, autometer gauges, 8.5ft Hiniker poly V-plow, weatherguard box.

1996 F250 XLT 4x4 Ex. Cab Powerstroke. 218K and climbing, fast. Edge Evolution, K&N FIPK Gen. II intake, muffler/cat delete, gooseneck and reciever hitches, 2000 Sooper Dooty split bench seats, big weatherguard aluminum toolbox, rollin on BFGoodrich long trail t/as 285/75's, Cobra Harley Davidson Edition 25LTD, Western 7.5ft uni-mount plow with wings.

Replaced (by me) as of 10/4/08(took ownership 2/05, 149K) 3 CPS, 1 water pump, 1 alternator, front brakes, 3 sets of tires, 2 batteries, 2 starters, 1 GPR, front brakes (x2) front rotors, 2 power window switches in drivers door (passenger side needs it, just ain't done it.) Needing glow plugs badly, maybe injectors?

1989 F-SuperDuty XLT Lariat 7.3 IDI auto, 12' dump bed, 155K, 8' hiniker V-box salt spreader.

1984 F250 4x4 351W 4 speed, aluminum flatbed, 7.5ft Western snow plow w/pro-wings.
grizz51 is offline  
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
Old 01-04-2006, 07:32 PM   #5 (permalink)
Senior Member
 
Join Date: Nov 2001
Location: Rocklin, CA
Posts: 1,399
iTrader: (0)
My Photos: (0)
Re: 1992 IDI hard starting

Check the GPs using a DVOM. GP resistance should be around 1 ohm cold and all 8 should be about the same. The fact that the ether didn't explode indicates the GPs were not heating or the controller isn't energizing them.

Check GPR output.
DieselDon is offline  
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
Old 01-04-2006, 09:34 PM   #6 (permalink)
Junior Member
 
Join Date: Jan 2006
Location: holiday, fl
Posts: 1
iTrader: (0)
My Photos: (0)
Send a message via ICQ to chinsmakkers
Re: 1992 IDI hard starting

i have the same problem with the 7.3 i've recently aquired. once it's been running it runs great but it's a bear to get started. the ip has been rebuilt but i haven't tested the resistance of the gp's yet. what would i look for testing the controller?

also, how can i tell if the ip is off time without ripping the whole thing apart?
chinsmakkers is offline  
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
Old 01-05-2006, 12:07 AM   #7 (permalink)
Senior Member
 
Join Date: Dec 2001
Location: Claremore, Oklahoma Good Ole US of A
Posts: 4,321
iTrader: (0)
My Photos: (17)
Re: 1992 IDI hard starting

Make a deal with the owner. If you buy the new glow plugs and it fires right up, you still get the same price. Then go to Autozone and buy 8 new MOTORCRAFT glow plugs (about $9.00 each). Buy ONLY, that's ONLY MOTORCRAFT. Did I mention to buy ONLY MOTORCRAFT GLOW PLUGS???? What part of ONLY MOTORCRAFT is it that you don't understand [img]/ubbthreads/images/graemlins/shrug.gif[/img]. CLICK ON THIS LINK and read the whole article. Be sure to click on his link "check this out". If the truck you're interested in already has AUTOLITE glow plugs, you might have a BIG PROBLEM if you buy it. The Autolites might come out easily(stress MIGHT), but I'd bet that they are all already burnt out. A lot of people will put in Autolites and a week later when they burn out, will think that there is some other kind of problem since they just spent $90.00 on new Autolite GPs. Did I mention to buy ONLY MOTORCRAFT GLOW PLUGS [img]/ubbthreads/images/graemlins/rolleyes.gif[/img]? [img]/ubbthreads/images/graemlins/smokin.gif[/img]OkieGringo
__________________
<font color="red">1987 F350, 4X4, Crew Cab, DRW, w/'91 7.3 TURBO-CHARGED BY ATS, no-Wastegate(Turbo rebuilt by me 7/2005)</font>, <font color="blue">E4OD Auto, Aux Trans Cooler w/12" fan, w/Baumann Programable Trans Computer-12/05</font>, Rebuilt Injection Pump-2/03, Electric Fuel Pump, Coolant Filter, "BajaGringo Block Drains, 5-Row Radiator Core-9/04, 2 New Plastic Fuel Tanks w/new Sending Units/Pickups, Fuel Filler Neck Mods, Air Ram Intake, Air-Lift SuperDuty AirBags with Smart Lift Auto Leveling-7/2005 <font color="blue">Link to Photo of "OkieGringo Idler Pulley"</font>
<font color="red">Link to GP Controller Diagram</font> <font color="blue">Link to "Electric Fuel Pump Wiring Diagram"</font>
OkieGringo is offline  
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
Old 01-05-2006, 12:20 AM   #8 (permalink)
Senior Member
 
Join Date: Nov 2001
Location: Rocklin, CA
Posts: 1,399
iTrader: (0)
My Photos: (0)
Re: 1992 IDI hard starting

testing the controller would start with just testing the GPR. Does it get energized and does the voltage make it thru to the output stud with very little loss of voltage. The voltage on the input side should be within .1 to.2 volts of what goes to the GPs.

depending on the temperature, the controller should turn on the WTS lamp for up to 12 seconds and cycle the GPs long enough to let them heat up. You can check the cycle time by listening to the GPR, or better yet, put a test light on the GPR output stud.

The only way to make sure the timing is correct it to have it timed. There may be timing marks on the front of the IP at about 12 o'clock that may give you an indication if it is close or not. Timing between 8 and 10 degrees BTDC give best performance, fuel economy and starting.
DieselDon is offline  
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
Old 01-05-2006, 01:44 AM   #9 (permalink)
Senior Member
 
Join Date: Sep 2000
Location: whittier ca usa
Posts: 3,496
iTrader: (0)
My Photos: (0)
Re: 1992 IDI hard starting

Look on Ebay.... Two bidders are bidding on autolite glowplugs!!! Thats one bid I wouldn't want to win for anything. I have seen others in a bidding war for champion glowplugs too. Some may just never get it.
__________________
89 7.3 crewcab w/ Banks Sidewinder Wastegated Turbo. 4 inch straight piped. BTS E4OD trans with 2 extra gallons of ATF in a Mag Hy-Tec pan. Gear Vendors. Rodney Red custom aluminum radiator. Moose Pump with "G' injectors. Motor rebuilt with new after market ported heads. Mahle low comp pistons milled 12 thousands. Balanced to 1/4 to 1/3 gram. Lined bored. Block decked and sleeved on all 8. Shimed oil pump for higher pressure. Intake and exhaust logs ported too. Hypermax in shop waiting to be installed later....
icanfixall is offline  
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
Old 01-05-2006, 08:34 AM   #10 (permalink)
Senior Member
 
Join Date: Jan 2002
Location: Middletown NJ
Posts: 2,464
iTrader: (0)
My Photos: (5)
Re: 1992 IDI hard starting

[ QUOTE ]
Look on Ebay.... Two bidders are bidding on autolite glowplugs!!! Thats one bid I wouldn't want to win for anything. I have seen others in a bidding war for champion glowplugs too. Some may just never get it.

[/ QUOTE ]

When I was bidding on my MOTORCRAFT plugs I seen one person bidding on autolites. I then sent the bidder a good luck message [img]/ubbthreads/images/graemlins/biggrin.gif[/img]
__________________
1991 Ford PL Custom Ambulance Type III 7.3L Diesel. Photo Here Pioneer AM/FM/XM/CD Stereo. Code 3 lightbar, Whelen Strobes and flasher lights. Whelen flood lights on front, rear and sides. There bright enough to turn darkness into daylight. Siren with several tones plus electronic airhorn and PA. Custom 3" exhaust from manifolds back with a Gibson Superflow Muffler [img]/ubbthreads/images/graemlins/grin.gif[/img]. Dual alternators and dual sets of batteries. If I need a jumpstart all I do is push a button. On spot tire chains that install and de-install themselves at the flip of a switch. Also has air compressor on board along with suction unit and O2 system.

1972 Cadillac Hightop Ambulance by Superior Lucky if I get 10MPG
CompuDoc is offline  
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
Old 01-05-2006, 06:37 PM   #11 (permalink)
Senior Member
 
Join Date: Apr 1999
Location: Hamburg, PA
Posts: 585
iTrader: (0)
My Photos: (0)
Re: 1992 IDI hard starting

Grizz,
You can use Don's advise on the ohm's as that's the official test.... I've always just used the continuity test - if there's not a complete cicuit from the contact tip of the plug, to the base of the plug (where the threads are), then the plug is bad.

It sounds like there are for sure 2 burned out, maybe more. With only one out, it should have started. The other possibility is the relay. As I recall, you can just check the voltage across the 2 big terminals, when the WTS light is on - there should be no voltage drop across them.

Be sure to listen to Okie - ONLY BERU plugs!!!

Rodney
__________________
'92 7.3, E4OD, 4x4, 3.55's turning BFG's
Rodney R is offline  
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
Old 01-05-2006, 07:44 PM   #12 (permalink)
Member
 
Join Date: Jul 2005
Location: Lawrence, Ks.
Posts: 48
iTrader: (0)
My Photos: (0)
Re: 1992 IDI hard starting

thanks guys, i think i will go ahead and shell out the $800 for the old beast and start replacing glow plugs, since that seems to be the consensus here.
thanks again, Grizz
__________________
2001 F250 Crew Cab lariat short bed. 4x4 auto. 100K miles Edge Evolution, autometer gauges, 8.5ft Hiniker poly V-plow, weatherguard box.

1996 F250 XLT 4x4 Ex. Cab Powerstroke. 218K and climbing, fast. Edge Evolution, K&N FIPK Gen. II intake, muffler/cat delete, gooseneck and reciever hitches, 2000 Sooper Dooty split bench seats, big weatherguard aluminum toolbox, rollin on BFGoodrich long trail t/as 285/75's, Cobra Harley Davidson Edition 25LTD, Western 7.5ft uni-mount plow with wings.

Replaced (by me) as of 10/4/08(took ownership 2/05, 149K) 3 CPS, 1 water pump, 1 alternator, front brakes, 3 sets of tires, 2 batteries, 2 starters, 1 GPR, front brakes (x2) front rotors, 2 power window switches in drivers door (passenger side needs it, just ain't done it.) Needing glow plugs badly, maybe injectors?

1989 F-SuperDuty XLT Lariat 7.3 IDI auto, 12' dump bed, 155K, 8' hiniker V-box salt spreader.

1984 F250 4x4 351W 4 speed, aluminum flatbed, 7.5ft Western snow plow w/pro-wings.
grizz51 is offline  
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
Old 01-06-2006, 06:47 PM   #13 (permalink)
Junior Member
 
Join Date: Dec 2005
Location: Putnam County Florida
Posts: 22
iTrader: (0)
My Photos: (0)
Re: 1992 IDI hard starting

When I bought my 92, it wouldn't hardly start at all. Everything seemed to be ok, wts light coming on etc. What I found was that someone had replace the starter, and the solenoid had sifferent size bolts on it, so they put the hot wire from the solenoid to the GP controller on the deenergized side, so the only time there was power applied was whe you were actually cranking. Reamed the hole bigger in the connector and moved it to the other side of the solenoid and it worked great. [img]/ubbthreads/images/graemlins/shrug.gif[/img]
__________________
1992 single cab, 2 wheel drive, rough body, no rust - just dents. "Ol Blue" New lift pump and IP, aftermarket ATS turbo, new water pump, GPs
and batteries.
daisymay is offline  
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
Old 01-07-2006, 07:07 PM   #14 (permalink)
Member
 
Join Date: Jul 2005
Location: Lawrence, Ks.
Posts: 48
iTrader: (0)
My Photos: (0)
Re: 1992 IDI hard starting

One more thing i just thought about on this truck from when we tried to start it. The WTS bulb (no cover over this stuff on this truck, int. is pretty rough) Only came on for just a little bit, and the relay continued to work. For this truck not having been started for a week, i would think that the light should stay on a lot longer than the probably 3-5 sec it was on. I just now remembered this, maybe this will make the problem a little more obvious?
Thanks, Grizz
__________________
2001 F250 Crew Cab lariat short bed. 4x4 auto. 100K miles Edge Evolution, autometer gauges, 8.5ft Hiniker poly V-plow, weatherguard box.

1996 F250 XLT 4x4 Ex. Cab Powerstroke. 218K and climbing, fast. Edge Evolution, K&N FIPK Gen. II intake, muffler/cat delete, gooseneck and reciever hitches, 2000 Sooper Dooty split bench seats, big weatherguard aluminum toolbox, rollin on BFGoodrich long trail t/as 285/75's, Cobra Harley Davidson Edition 25LTD, Western 7.5ft uni-mount plow with wings.

Replaced (by me) as of 10/4/08(took ownership 2/05, 149K) 3 CPS, 1 water pump, 1 alternator, front brakes, 3 sets of tires, 2 batteries, 2 starters, 1 GPR, front brakes (x2) front rotors, 2 power window switches in drivers door (passenger side needs it, just ain't done it.) Needing glow plugs badly, maybe injectors?

1989 F-SuperDuty XLT Lariat 7.3 IDI auto, 12' dump bed, 155K, 8' hiniker V-box salt spreader.

1984 F250 4x4 351W 4 speed, aluminum flatbed, 7.5ft Western snow plow w/pro-wings.
grizz51 is offline  
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
Old 01-07-2006, 08:53 PM   #15 (permalink)
Junior Member
 
Join Date: Dec 2000
Location: Harwinton, CT 06791
Posts: 12
iTrader: (0)
My Photos: (0)
Re: 1992 IDI hard starting

I just got caught by the glow plug problem today.
The truck has been hard to start for a few weeks now but today I went to Home Depot and when I came out my 94 F350 IDI wouldn't start. Thought the batteries just weren't strong enough (even though I put 2 new ones in last week) so I had a fellow f350 in the lot try to jump me to no avail, it just wouldn't catch. Talking with the other owner we both came to the conclusion that it was probably the glowplugs. Unfortunately it was between Autolite plugs at Advance Auto or Champions at the local NAPA. I went with the champions which are only marginally better than the Autolites from what I 've read here.
In about 45 minutes I had 7 out of 8 changed (coulddn't get to #2 on the drivers side), jumped into the truck and it fired right up. Amazing what a little heat will do for starting in the cold!

Joe
JoeDaVex is offline  
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
Sponsored Links
Advertisement
 
Reply

  Diesel Forum - The Diesel Stop.com > Ford Diesels > 7.3L IDI Diesels (Not Power Strokes)



Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 
Thread Tools
Display Modes

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

vB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are On
Pingbacks are On
Refbacks are On

» Search Used Trucks
Search for used vehicles by ZIP, please enter Zipcode below:
Google Links

» Log in
User Name:

Password: