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7.3L IDI Diesels (Not Power Strokes) Technical discussion of topics related to vehicles powered by the 7.3 Liter In-Direct Injection Navistar engines.

       
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Old 03-11-2007, 07:26 AM   #1 (permalink)
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GP Controller

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I'm not sure if this has been talked about before or not. The first on cycle runs the normal length of time and then the Wait to Start light goes out. The second on cycle, no light and the relay cycles on, off, on, off, repeatedly. My voltage gauge (after market) cycles from 10 to 13 volts along with the controller relay. This is on a cold engine, and when it first began the air temp was 38 deg. The engine will start during the second cycle and the voltage is still jumping 10 to 14 volts for several seconds after the engine is running and settles in at 14 volts. I have never been into any of the glow plugs, and do not know their history. I'm right at about 190,000 miles.

Any ideas on this one?
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Old 03-11-2007, 11:44 AM   #2 (permalink)
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Re: GP Controller

The voltage jumping is normal, the controller cycles the glow plugs to help reduce smoke on start up.

Mine usually drops to about 8 volts while the glow plugs are on. You might have a few glow plugs out.

I'd test them to see and, if some are bad, replace them all with motorcraft/Beru ZD-9 plugs, about $9 each at autozone
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Old 03-11-2007, 12:46 PM   #3 (permalink)
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Re: GP Controller

This all sounds normal.
Remember when you compare the temperature in Lakeland to the temperature in Neepawa, Manitoba Canada, Lakeland is warm, has never been cold, and never will.
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Old 03-11-2007, 02:35 PM   #4 (permalink)
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Re: GP Controller

My WTS light goes on for about 7-10 seconds on the first cycle and if I turn the key off and wait a second then recycle, the WTS light goes on another 7-10 seconds.

If your truck is not starting on one cycle of the glow plugs, then you need to find out which plug(s) isn't working.

GP's are cheap, be sure to use OEM Motorcraft brand - Beru GP's. Autozone ($9 each) is more than half the cost of the same GP's from the Ford Dealership ($20+). Avoid Autolite [img]/ubbthreads/images/graemlins/frown.gif[/img] and Champion [img]/ubbthreads/images/graemlins/frown.gif[/img], use only Motorcraft/Beru [img]/ubbthreads/images/graemlins/smile.gif[/img]

How many seconds is your first WTS light?

--Hugh
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Old 03-11-2007, 02:40 PM   #5 (permalink)
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Re: GP Controller

I will be testing the glow plugs. What concerned me is that this has never worked like this before. I would allways have the Wait To Start light, no matter how many times I cycled them, plus the second cycle is extremely rapid with no light. Maybe I have plugs dropping off line after the first cycle?

Edit: First cycle is about 7-15 seconds, depends on how cold it gets here. It was 38 deg when this happened.
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Old 03-11-2007, 03:00 PM   #6 (permalink)
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Re: GP Controller

No harm is pulling one at a time, noting the brand and testing with a continuity light.

No light = bad plug, light = good plug.

7+ seconds sounds very healthy. Does it start on the first cycle, why the need for two cycles?

--Hugh
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Old 03-11-2007, 03:21 PM   #7 (permalink)
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Re: GP Controller

When the engine is cold, first start of day, it will crank for 5-10 seconds and sometimes start. Two cycles, it will start in about 5 seconds or less. Warm engine, no problem starting less than 5 seconds.
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Old 03-11-2007, 09:50 PM   #8 (permalink)
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Re: GP Controller

I'd recommend the ohms test for the glow plugs instead of test light. I tested mine with the test light procedure and 2 of them lit the test light, but they all failed the ohms test. None of them worked when hooked to a battery charger...

If I recall, the spec is 2-3 ohms maximum at cold engine.
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Old 03-11-2007, 10:00 PM   #9 (permalink)
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Re: GP Controller

Exactly what is your start sequence..... start with key on.
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Old 03-14-2007, 08:21 PM   #10 (permalink)
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Re: GP Controller

Key on, Wait to start Light on up to 15 seconds if it is cold outside.
If in 70's or above, light is on about 5-10 seconds. Light goes out, crank engine about 5-10 seconds and stop if engine doesn't start. If no start, another glow plug cycle and engine will usually start almost immediately. Untill this last cold spell, the wait to start light worked normally on every cycle. But suddenly, if I want a second cycle, the light does not come on, and the relay cycles very rapidly. The engine will start during this second cycle. Something has changed the way it used to work. [img]/ubbthreads/images/graemlins/shrug.gif[/img]
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Old 03-14-2007, 09:11 PM   #11 (permalink)
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Re: GP Controller

[ QUOTE ]
I will be testing the glow plugs.

[/ QUOTE ]

Did you test your GP's?

Sounds like you have 2-3 bad GP's

Test with a 12VDC test light, should take about 20 minutes.
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Old 03-17-2007, 03:58 PM   #12 (permalink)
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Re: GP Controller

Quick update: I pulled all glow plugs, all are Beru's, 2 were bad (No continuity). Installed two new Beru's and all is well. Thanks for all the help, everyone! [img]/ubbthreads/images/graemlins/warmsmile.gif[/img]
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