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7.3L IDI Diesels (Not Power Strokes) Technical discussion of topics related to vehicles powered by the 7.3 Liter In-Direct Injection Navistar engines.

       
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Old 04-05-2008, 06:09 PM   #1 (permalink)
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IP pump possibly losing prime

i have a 94' idi turbo, after the truck sits for an extended period of time (8 hours or so) it wont start. there is fuel coming out of lift pump but nothing out of IP. i just put a new fuel filter on it. any info would help.



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Old 04-05-2008, 06:34 PM   #2 (permalink)
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Check the return lines on the top of the injectors, the plastic fittings and o-rings dry up and leak air into the system.
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Old 04-05-2008, 07:21 PM   #3 (permalink)
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What do you mean none coming out of the IP.......... Did you prefill the filter before installation with fuel additive or fresh clean diesel......... fill via the outer ring of holes only. Never use the drainings from an old filter..... If you did not fill the filter then you have introduced air in the injection pump and system........ You could try a complete start...... GPs, foot to floor and crank for 20 seconds......... wait 1-2 minutes and try again.......if it does not start. How good are the batteries....... it must crank over faster than you can count RPMs.

Do a pressure and flow test of the fuel pump at the Schrader valve on the filter header (FSS- fuel shutoff solenoid disconnected on IP). Remove the tire valve core and hook a hose and pressure guage on it should see 4-6 psi when cranking engine over. Then do a fuel quantity test same place, should see 1/3 pint in 10 seconds of engine cranking, route fuel to a suitable container with a hose.
If there is a problem with the lift pump and you are changing it, ensure the new pump comes with instructions as to correct installation procedure if it is the newer model pump with the almost straight arm.
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Old 04-05-2008, 08:40 PM   #4 (permalink)
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What do you mean none coming out of the IP.......... Did you prefill the filter before installation with fuel additive or fresh clean diesel......... fill via the outer ring of holes only. Never use the drainings from an old filter..... If you did not fill the filter then you have introduced air in the injection pump and system........ You could try a complete start...... GPs, foot to floor and crank for 20 seconds......... wait 1-2 minutes and try again.......if it does not start. How good are the batteries....... it must crank over faster than you can count RPMs.

the filter had already been bled out with new diesel and the system had been running fine for a 2 weeks, then a couple of days ago and yesterday it wouldnt start after sitting for two days of not having been run, but once i do get it started it runs fine it just takes a lot of cranking or a squirt of ether to get her goin and it only doesnt start after it sits. the batteries are good they're only 2 months old. i didnt see any fuel leaking from the daisy chained return lines on the injectors.
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Old 04-05-2008, 09:01 PM   #5 (permalink)
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Any chance your fuel gage is at or below 1/4?
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Old 04-05-2008, 09:14 PM   #6 (permalink)
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i didnt see any fuel leaking from the daisy chained return lines on the injectors.
There may not necessarily be fuel leaking out of the return line caps but they can allow air to enter. There is a very small amount of pressure when the engine is running but it may not be enough, in the case of a small leak, to show fuel.
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Old 04-05-2008, 10:39 PM   #7 (permalink)
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the tank was above a quarter, there is enough fuel to where it shouldnt be an issue.

what should i do to fix the possible leaking return lines, do i need to replace them and where do i need to go to get them?
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Old 04-05-2008, 10:50 PM   #8 (permalink)
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Replacing the caps, o-rings, and hoses should fix your problem. Midwest Fuel Injection has a kit, but it also includes the copper washers.

7.3 L Ford Diesel Fuel Injectors Fuel Pumps Accessories
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My Daily Driver:
1986 F-250 2WD, Regular Cab, LWB, 6.9, T-19, Sterling 10.25", open 3.55's, XLT Lariat, Texas Sesquicentennial Limited Edition, No Restrictor Plate, manually switched high idle/advanced timing, and an awesome custom shift knob thanks to Bruce Roosa / Koolknobs.
279,000 miles and counting, hoping for a US Gear OD and a Hypermax Turbocharger one day.

My first truck:
1982 F-250 4WD, Extended Cab, LWB, 5.8, C6 to T-19 swap, BW 1345, Dana 44 TTB/Dana 60 Semi Floater, open 3.55's. About four different colors (not counting rust), currently on loan to my little brother. Maybe one day it can be home to a 6.9L too.

Work Truck:
1992 F-700 Flatbed w/ dump, 7.0L BIG BLOCK GASSER, 5-speed trans (Clark?), 26,000 lb GVWR. Rides like a tank
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Old 04-05-2008, 11:27 PM   #9 (permalink)
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[quote=NCheek;1549282]Replacing the caps, o-rings, and hoses should fix your problem. Midwest Fuel Injection has a kit, but it also includes the copper washers.[quote/]

do you know of any parts stores that might have them on hand or be able to get in a day or two?
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Old 04-06-2008, 01:33 AM   #10 (permalink)
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Where are you located........ someone may know of a place near you.....

How tight did you make the filter........ requires hand tight plus 1 turn with a filter wrench. Any wet spots on the filter header or base. Did you lube up the new oring and top seal.. is the drain shut.
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Toys: 26'Jayco FK TT, 18'Sylvan Pro Fish.

Proud Canadian BOOB man too!!
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Old 04-06-2008, 06:10 AM   #11 (permalink)
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7.3 L Ford Diesel Fuel Injectors Fuel Pumps Accessories
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7.3L Alternator Belt Idler Photos

Drunk Driving - America's #1 Form Of Terrorism!
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Old 04-06-2008, 08:33 AM   #12 (permalink)
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Old 04-06-2008, 09:53 AM   #13 (permalink)
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Where are you located........ someone may know of a place near you.....

How tight did you make the filter........ requires hand tight plus 1 turn with a filter wrench. Any wet spots on the filter header or base. Did you lube up the new oring and top seal.. is the drain shut.
im in kentucky/ohio area, i hand tighten the filter then used a wrench i have changed it before and have never had this problem using the same method and i did lube the filter o-ring, the drain should be shut i didnt mess with that when i changed the filter.
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Old 04-06-2008, 10:15 AM   #14 (permalink)
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The only thing we missed was to place clear hoses on the filter header to #1 injector and IP to #2 injector and see where the air is entering........

Do some reading if you have not been there before ........

Ford diesel 6.9 7.3 IDI
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93 F250 7.3 IDI S/C XLT 4X4 E40D 3.55LS, Captains chairs, Tutone Mocha, Leer 48" Hiboy cap, FR & RR hitches, full DeeZee running boards. Factory ordered/delivered Jan 93 has 160K+, it's basically a stock truck with all the Ford options, just no disc player.
Toys: 26'Jayco FK TT, 18'Sylvan Pro Fish.

Proud Canadian BOOB man too!!
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