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7.3L IDI Diesels (Not Power Strokes) Technical discussion of topics related to vehicles powered by the 7.3 Liter In-Direct Injection Navistar engines.

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Old 03-01-2009, 01:49 PM   #1 (permalink)
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new aftermaket heads7.3

I bought a set of cylinder heads for my 7.3 and realized the intake ports are considerably much smaller than my original 6.9/7.3 heads.
The intake manifold is much larger than the ports and it will need much porting to make match.
The exhaust port and bowl looks the same as original I wonder wht the intake was cast smaller anyone have anything to add?
I will post pics soon
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Old 03-01-2009, 07:31 PM   #2 (permalink)
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Where did you get them from?
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Old 03-04-2009, 12:00 PM   #3 (permalink)
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Originally Posted by DaytonaBill View Post
Where did you get them from?
Alabama cylinder head? CHINA? who knows? I really dont know where these heads were cast.
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Old 03-04-2009, 12:14 PM   #4 (permalink)
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here is a few pictures that have nothing to do with IDI heads enjoy!
Like the mustang? it is a 3/4 scale.
Attached Thumbnails
new aftermaket heads7.3-feb1409-002.jpg   new aftermaket heads7.3-javier-001.jpg   new aftermaket heads7.3-javier-357.jpg   new aftermaket heads7.3-javier-267.jpg  
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Old 03-04-2009, 01:32 PM   #5 (permalink)
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Quote:
Originally Posted by sootieoil View Post
I bought a set of cylinder heads for my 7.3 and realized the intake ports are considerably much smaller than my original 6.9/7.3 heads.
The intake manifold is much larger than the ports and it will need much porting to make match.
The exhaust port and bowl looks the same as original I wonder wht the intake was cast smaller anyone have anything to add?
I will post pics soon

Enter 1988 and the completion of a totally new truck with the introduction of Navistar’s new 7.3 liter ID!
diesel engine. Although not revolutionary, there are many improvements that accompanied the introduction of
the new engine.

The 7.3 now used select fit pistons at the manufacturer. The pistons were stamped with A, 6, C, and D and
had to coincide with the letter stamped at the base of the cylinder bore. Replacement pistons were stamped
with an S. New plateau honing procedures accompanied the select fit pistons for better ring seating and
engine break-in. Also the lower rear corner coolant passages at the head mating surface were blocked to
coincide with plugged coolant passages on the heads. This was an effort to reduce coolant seepage during
cold start and warm-up.

Most of the changes were made to the heads, making them not interchangeable between the 6.9 and 7.3. The
precombustion chamber volume was increased to 20.42 cubic cm for emissions certification. Even though the
pre-cup chamber inserts are physically interchangeable, the throat was re-designed and an “88’ stamped on
the 7.3’s to distinguish them. The glow plugs were now off-center and the injection nozzles retracted .060” for
emissions. The injector lines were also now .060” shorter to coincide with the injector retraction. However,
this is negligible and the injector lines are still interchangeable between the two engines. The new 7.3 valve
stem shields are larger to reduce emissions and both intake and exhaust shields are now color coded, though
they are interchangeable. Also the 7.3 exhaust valve metallurgy has been changed, increasing the nickel,
chrome, and silver content while reducing the manganese content. This makes the 7.3 valves usable in a 6.9,
but not the other way around. The gasket cutouts between cylinders were eliminated to prevent cosmetic
corrosion and improved viton oil drain back seals were added to the gaskets. The 7.3 also used a new
embossed front cover to aid in gasket sealing and eliminate water pump replacement due to seepage.

Specifications for the 7.3 are as follows.

Max HP 185 © 3300 RPM

Max torque 338 ft/lb © 1800 RPM

Cylinder bore 4.11”

Stroke 4.18”

Displacement 7.3 liters or 444 cubic inches

Comp ratio 21.5:1

Top deck thickness .560”

Oil drain back holes 7/16”

Cylinder head bolts ½’ -13 UNC 6” long

Head bolt washers .134” thick

Head bolt torque lOOft/Ibs new or used

Head gasket fire ring ID 4.22”

Glow plugs off center in pre-cup

Pre-combustion chamber volume 20.42 cubic cm

This might help in determining if you have the right heads, hope they didn't send you 6.9 heads.
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Old 03-11-2009, 10:57 PM   #6 (permalink)
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7.3 turbo

ok here are some head pics I will post better pics of actual sizes aftermarket and oem port sizes
Attached Thumbnails
new aftermaket heads7.3-feb1409-037.jpg   new aftermaket heads7.3-feb1409-106.jpg   new aftermaket heads7.3-feb1409-102.jpg   new aftermaket heads7.3-feb1409-107.jpg  
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Old 03-17-2009, 09:05 PM   #7 (permalink)
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Did you get those from Alabama Cylinder Head?
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Mat 22:37 Jesus said to him, Thou shalt love the Lord thy God with all thy heart, and with all thy soul, and with all thy mind.
Mat 22:38 This is the first and great commandment.
Mat 22:39 And the second is like it, Thou shalt love thy neighbor as thyself.
Mat 22:40 On these two commandments hang all the law and the prophets.
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Old 11-24-2009, 03:09 AM   #8 (permalink)
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Quote:
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Did you get those from Alabama Cylinder Head?
I bought these from alabama most likely, I ported them also, easy job, took about 2 hrs tops taking it easy, intake ports opened up nicely, I just matched the openings, the rest of the port I left untouched, nothing I can do to the casting to improve it, still need a set of stellite valves, and some head gaskets, I was searching on here head gaskets solutions, wish Cometics would make us some gaskets and found my old post, so I updated.

Javier
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Old 03-04-2011, 11:31 AM   #9 (permalink)
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Looks like these heads are not such a good deal.
I have collected a ticky tick tick tick, first time I got the engine good and hot.
So I have done checking and decided the pass head is coming off.
I get compression readings all over the place on one cylinder.
180psi one time then 30psi then 0 psi
I think the exhaust seat fell out the register and makes the tick tick tick noise I cant put a finger on.
Will have pictures of this in a couple days.
Only 8000 miles on the engine, now I have to open it up...


Javier
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Old 03-04-2011, 12:47 PM   #10 (permalink)
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When ordering heads from any source always quote the head casting number in between the two middle valves.......IE 1609030 03 which is on my 93 7.3 heads.
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