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7.3L IDI Diesels (Not Power Strokes) Technical discussion of topics related to vehicles powered by the 7.3 Liter In-Direct Injection Navistar engines.

       
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Old 11-20-2005, 08:30 AM   #1 (permalink)
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ZF 5 spd acting funny?

I just put the single mass and new clutch in and a rebuilt transfer case. Because of the infamous ratteling flywheel and bent shifter fork because while I was driving the truck on the turn pike at about 60 MPH it all of a sudden BANGED horribly as if it popped out of gear. But it haden't. It was only a sec and I just kept going. Again about 5 mins later another loud gear bang followed by a loud high pitched metal to metal whine and then it went away I pulled over checked everything and drove it another 85 mile all was fine. The next day I did the t-case, Fly, and clutch. All was go for about a month until about a week I noticed it was alittle hard to shift from gear to gear under normal driving and then at about 25 MPH in I believe 3rd that loud bang again and now if you do not make sure it's all the way in Rev. it's popping out and grinding now.

By the way the veh is an 87 f-350 6.9 4x4 5spd 101,000 miles
Is it time for a rebuild.

As always thanks for your help
Marc
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97 F-250XLT 4X4 C/C SHORT BED PSD, D60 FRONT AXLE CONVERSION TYMAR OPEN AIR INTAKE, FULL 4" EXHAUST, DP 3 POS CHIP, BANKS BILLET TORQUE CONV.ISSPRO TRIPLE SET

97 HOLIDAY RAMBLER 32.5' 5TH WHEEL ALUMALITE

97 F-350XLT STD CAB 4X4 PSD, BANKS STINGER PLUS KIT

87 F-350XL 4X4 STAKEBODY 6.9 5 SPEED
(21 YEARS OLD) OLD ENOUGH TO SMOKE

77 F-250CUSTOM 4X4 CREW CAB SHORT BED 400M C6

02 EXPEDITION XLT

96 HONDA FOREMAN 400

GONE 3/6/07 BUT NOT FORGOTTEN LONG LIVE THE IDI
93 F-250XLT 4X4 4" BANKS SIDEWINDER+STRAIGHT PIPE, AND STRAIGHT AXLE CONVERSION
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Old 11-20-2005, 09:43 AM   #2 (permalink)
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Re: ZF 5 spd acting funny?

Visit the ZF web page it has troubleshooting info........

http://www.zf-group.com/am/pc/lt/ampclt02.phtml
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93 F250 7.3 IDI S/C XLT 4X4 E40D 3.55LS, Captains chairs, Tutone Mocha, Leer 48" Hiboy cap, FR & RR hitches, full DeeZee running boards. Factory ordered/delivered Jan 93 has 160K+, it's basically a stock truck with all the Ford options, just no disc player.
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