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6.4L Power Stroke Engine and Drivetrain Discussion of the 6.4L Power Stroke diesel engine and drivetrain in the 2008 Super-Duty trucks. No gas engine discussion allowed except on transmissions and drivetrain that pertain to all models. Please confine discussion of topics in this forum to those items that are specific to the 6.4L Power Stroke engine.

       
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Old 05-25-2008, 09:11 PM   #1 (permalink)
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IAT when pulling

put about a 1000 miles on over last 2 weeks pulling 17000# 5th wheel. Total weight 27000#.

I have one screen on my EDGE Insight that includes inlet air temp.

On a 72F day at 65mph, the inlet air temp to the engine is about 100F. I assum this is because of all the heat under the hood but it certainly makes a great case for some modification for better cold air to the inlet.

Sometimes you have to wonder who at Ford is working on these things.
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Old 05-26-2008, 06:35 PM   #2 (permalink)
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On a 72F day at 65mph, the inlet air temp to the engine is about 100F. I assum this is because of all the heat under the hood but it certainly makes a great case for some modification for better cold air to the inlet.

Sometimes you have to wonder who at Ford is working on these things.
I don't know how Ford could fix any of that stuff as I'm not that kind of engineer, but out of curiosity, do you have a fix for what you've just described (assuming that it IS a problem that might prevent you from using your truck in its fullest capacity)?

I'm skeptical that what you've just described warrants any kind of modification. If Ford thought it was necessary, they would've engineered it in by now; we're already up to Job 3 (is there a Job 4 coming?)
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Old 05-26-2008, 08:38 PM   #3 (permalink)
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One of the guys on another forum with a different brand did some testing and found out his best economy was when inlet temps were right near 100*f. Just FYI..


Timid, car companies don't always fix problems or tweek things because it has a negative effect on short term bottom lines. Sad but true.
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Old 05-26-2008, 09:02 PM   #4 (permalink)
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engines make the most power on the coldest inlet air.

the answer is don't run the intake from front to back in the engine bay when its so poorly ventilated
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Old 05-27-2008, 08:45 AM   #5 (permalink)
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Don't forget, IAT is right off the air filter. It still goes thru the charge air cooler. If you can read IAT2, that is in the intake manifold.
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Old 05-27-2008, 12:56 PM   #6 (permalink)
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The colder the better, but you need to guard against water, snow, and foreign object ingestion.
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Old 05-27-2008, 04:44 PM   #7 (permalink)
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The colder the better, but you need to guard against water, snow, and foreign object ingestion.
We already know that Ford flunked the snow test.

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Old 05-28-2008, 10:05 AM   #8 (permalink)
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Well, I can monitor thr IAT and IAT2, and the IAT2 is at a higher temp than the IAT, so what is the cooler doing? Not much.
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Old 05-28-2008, 11:22 AM   #9 (permalink)
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Well, I can monitor thr IAT and IAT2, and the IAT2 is at a higher temp than the IAT, so what is the cooler doing? Not much.
Just remember that if the boost is 30 psi, the temperature of the now compressed air will rise 3X, so 70º intake air will be about 210º entering the intercooler. So if the temp is back to 75º before going into the cylinder the intercooler has been very effective.
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Old 05-28-2008, 12:25 PM   #10 (permalink)
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Well, I can monitor thr IAT and IAT2, and the IAT2 is at a higher temp than the IAT, so what is the cooler doing? Not much.
The reason IAT2 is higher is not because of the CAC a poor job at cooling, it is because the IAT2 sensor is mounted after the hot EGR gasses are mixed in. The only way to use IAT2 and get an accurate representation of how well the CAC is doing would be to monitor IAT2 during a regen (since the EGR system is disabled at that time), but even then, the temperature will be somewhat skewed since the turbos seem to act differently than normal. Mine seems to make less boost during regen, so IAT2 would appear cooler since the air is less pressurized.

(Re-posting the pic to make the text more readable. I should have marked the picture, but look for IAT2 located in the right intake manifold near the MAP sensor.)

Last edited by ZeroOne : 05-28-2008 at 12:31 PM.
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