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6.0L Power Stroke Engine and Drivetrain FAQ Frequently asked questions in the 6.0L Power Stroke Engine and Drivetrain forum.

       
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Old 10-08-2007, 03:51 PM   #1 (permalink)
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EGR cooler hose replacement - with pictures

Here is how to replace the orange EGR cooler hose without removing the intake manifold or EGR cooler.

Start by identifying the leak. This leak is usually present for a short time after the engine has fully cooled down. A few drops of coolant will appear to be dripping off the lower rear corner of the right cylinder head.

Look for coolant below the orange hose

If you've got coolant here, then take out the turbo and pedestal.

Turbo and pedestal out

Drain out some coolant, so when you disconnect the EGR cooler hose you won't dump coolant everywhere.

Turn the hose so the "1" symbol is straight up
Slide the hose straight back
Have these two o-rings on hand
Note: the cover may be a bit difficult to get off. Work it side to side to keep from breaking anything. If you get medieval with it, the cover will break.

Install the two new o-rings along with your new EGR cooler hose (it will be blue) and put 'er all back together...

Beer time...

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Old 10-08-2007, 05:37 PM   #2 (permalink)
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Re: EGR cooler hose replacement - with pictures

Another one for you! Ill get the first case! LOL
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Old 10-10-2007, 04:57 PM   #3 (permalink)
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Re: EGR cooler hose replacement - with pictures

<span style="color: blue"> Greg ,

Awesome right up...you never cease to amaze me. Your contributions are a true asset to TDS!

Later, </span>
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Old 10-20-2007, 08:27 PM   #4 (permalink)
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Re: EGR cooler hose replacement - with pictures

Any chance you know and could post up those part numbers?

Thanks
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Old 10-24-2007, 02:16 PM   #5 (permalink)
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Re: EGR cooler hose replacement - with pictures

Greg,

How much coolant debris/grunge do you guys normally see when you remove egr and oil coolers?
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Old 10-24-2007, 07:41 PM   #6 (permalink)
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Re: EGR cooler hose replacement - with pictures

yeah can we get some part numbers for the new hose and orings please
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Old 01-21-2008, 07:58 PM   #7 (permalink)
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I've noticed this since the temp dipped into the teens, What kind of time are you looking at to replace the hose and seals? It's funny but if I plug the block heater in, it doesn't leak.
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Old 05-03-2008, 12:14 AM   #8 (permalink)
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orange egr hose now blue....basic part #8592 dealer will knw.....the housing that hose connects to 9p456.......btw i do them all day long 20min only remove the cac tube!!!!
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Old 05-03-2008, 09:33 PM   #9 (permalink)
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if your good you dont have to take the turbo or pedestal out
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Old 05-05-2008, 04:39 PM   #10 (permalink)
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oh no turbo no pedestal jst the cac tube and an arsenal of choice weapons lol
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