The smoke you discribe seems normal for an IDI. The rear tank has lost it's fuel pickup/screen and you are running out of fuel. That makes it surge at 1/4 tank. You will need to drop the rear tank and fish out the pieces of the pickup and replace it with a piece of fuel line with a inverted "V" cut in the bottom of the line (so it won't suck on the bottom of the tank).
You starting problem is likely another fuel leak. Just replace the entire injector return line set up. You can get kits from lots of places online or at a local autoparts store. You may already have one since you've pulled the injectors.
You should coat the threads of the injectors with anti-sieze to make it easier to remove them in the future.
Thank you for your service in the military. We all appreciate it. You have a Private Message as well.
Heath
You starting problem is likely another fuel leak. Just replace the entire injector return line set up. You can get kits from lots of places online or at a local autoparts store. You may already have one since you've pulled the injectors.
You should coat the threads of the injectors with anti-sieze to make it easier to remove them in the future.
Thank you for your service in the military. We all appreciate it. You have a Private Message as well.
Heath