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Discussion Starter · #1 · (Edited)
I was thumbing thru the maintenance section in my book (recently bought my truck). I noticed the f/r differentials and transfer case does not require a change until around 100,000 miles (I believe heavy use for transfer case is 60,000 miles). I noticed that it said, has a "special" fluid from the factory.?.?.?.

WHY?

I usually do my own maintenance and change my diffs at 30,000 miles and tranfer case is done when I do my tranny change (20,000 miles). Man, is it a little extreme for some of the fluid changes on these new trucks. Anyone doing any different?
 

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You're reading it different than I do.

Click on Ford's
GenuineService.com, then click on maintenance schedule.

You can get the maintenance schedule at the above link. It says: "Change the gear lube in the Dana 80 rear axle at 50,000 miles." For 2008 models, only the F-350 with dual rear wheels (DRW) has a Dana 80 rear axle, so that doesn't apply to your F-250.

There is no mention of changing the gear lube in the Ford 10.5" rear axle in diesel pickups with single rear wheels (SRW). In mine, the fine print at the back of the "normal schedule" says to change the synthetic lube in the rear diff only if you get water in the diff. But most of us agree that about 100,000 miles is long enough, even for that expensive synthetic 75w140 gear lube.

The front Dana axle and the transfer case in 4x4s are not due for a lube change until 150,000 miles, but I think around 100k is long enough.

You won't hurt anything by changing the lube fluids more often than Ford requires. But every 20,000 miles for the rear axle is a waste of good lube oil. ;) I've changed my rear axle lube twice so far in 177,000 miles.

Yes, the rear axle lube is "special" and somewhat expensive. It is synthetic 75w140. Don't use anything else. Last time I did mine, I found the synthetic gear lube at Wal-Mart in the house brand (SuperTech?) Works fine. But so does Mobil 1, Royal Purple, AmsOil, and Motorcraft synthetic 75w140 gear lube.

Why synthetic? Because that rear end gets hotter than a two-dollar pistol when you work it hard. Ordinary dino gear lube will break down because of the heat. Synthetic gear lube is made to withstand more heat.

On second thought, most younger folks never heard of a two-dollar pistol from 100 years ago. So just think if it as a cheap "Saturday night special" pistol that you take to the firing range and quickly shoot up a box of 100 bullets. Yes, it will get hot. :)
 

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Discussion Starter · #3 ·
I know synthetic goes in, but every truck I bought the factory diff fluids looked awful after 20-30,000 miles (also a lot of shaving that I was told not good to have in the diffs).

I usually use Amsoil in my diffs & transfer case, since I joined as a perferred customer (a while back) and the prices are fairly cheap. I did my Dodge CTD under $100 w/ a quart left over for good measure.
 

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Also are the gaskets reusable or need new ones?
The diff cover gasket is a DIY gasket made with Permatex high-temp RTV silicon sealant. The Ford goop is the same as:
Permatex® High-Temp Ultra Black RTV Silicone Gasket
but any high-temp RTV gasket maker will work.

When I installed the 2008 diff cover on mine, I couldn't find the Ultra Black, so I used Permatex® High-Temp Red RTV Silicone Gasket Maker. Worked fine.

Here are the words from the 2008 workshop manual:

18. CAUTION: Make sure the machined surfaces on both the rear axle housing and the differential housing are clean and free of oil before applying the new silicone sealant. The inside of the rear axle must be covered when cleaning the machined surface to prevent contamination.

Clean the gasket mating surface of the rear axle and the differential housing cover.

19. Apply a new, continuous bead of silicone sealant to the differential housing cover.

20. NOTE: The differential cover must be installed within 15 minutes of application of the silicone or new sealant must be applied. If possible, allow an hour before filling with lubricant to make sure the sealant has properly cured.

Install the differential cover and the 12 differential housing cover bolts.

For cast aluminium covers, tighten to 32 Nm (24 lb-ft).

21. NOTE: For Traction-Lok® axles, first fill the axle with 118 ml (4 oz) of friction modifier.

NOTE: Service refill capacities are determined by filling the axle with the specified lubricant to the specified level below the bottom of the filler hole.

Fill the axle to the level shown with axle lubricant and install the filler plug.
Tighten to 30 Nm (22 lb-ft).
 

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Discussion Starter · #7 ·
The diff cover gasket is a DIY gasket made with Permatex high-temp RTV silicon sealant. The Ford goop is the same as:
Permatex® High-Temp Ultra Black RTV Silicone Gasket
but any high-temp RTV gasket maker will work.

When I installed the 2008 diff cover on mine, I couldn't find the Ultra Black, so I used Permatex® High-Temp Red RTV Silicone Gasket Maker. Worked fine.

Here are the words from the 2008 workshop manual:
Good info, thanks...:thumbsup:
 
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