I have a 100 gal tank in my 06. I constantly see the code if I run on the big tank for a couple hundred miles without switching to the regular tank and letting the needle drop. Mine is not gravity feeding the factory tank. I have an electric switching valve mounted on the frame.
No big deal, just reset the code and don't worry about it.
!sadgirl.... It doesn't sound like your problem is caused by the P0460 code. It may be incidentally to it but I don't believe it is the root cause.
SERVICE PROCEDURE
P0460 can be caused by the installation of aftermarket equipment such as remote starter systems and auxiliary fuel tanks.
Ford offers a remote starter system which is recommended. If the vehicle has an aftermarket remote starter system, it would need to be removed / disabled before diagnostics for P0460 can be started.
Auxiliary fuel tanks that continuously replenish the vehicles main tank will cause a P0460. Customers that replenish the vehicles fuel tank from the auxiliary fuel tank while the key is on and engine is running, can set P0460. For vehicles with an auxiliary fuel tank, it is recommended not to use the gravity / continuous fill style auxiliary fuel tanks. It is recommended to add fuel to the vehicles main tank with the key off.
NOTE: P0460 CAUSED BY AFTERMARKET EQUIPMENT/VEHICLE MODIFICATIONS IS NOT COVERED UNDER WARRANTY.
If there are no aftermarket equipment installed causing the P0460, perform PC/ED Pinpoint test QH and Workshop Manual (WSM), Section 413-01 Pinpoint Test B as directed. If no issues are identified per the procedure, reprogram the powertrain control module (PCM) to the latest calibration using IDS release B43.4 and higher. This calibration contains a revised strategy to eliminate the occurrence of a false P0460. Calibration files may also be obtained at
Motorcraft.
WARRANTY STATUS:
Eligible Under Provisions Of New Vehicle Limited Warranty Coverage And Emissions Warranty Coverage
OPERATION
061311A Operation A
DESCRIPTION
2005-2006 F-Super Duty/Econoline, 2005 Excursion 6.0L: Check For Diagnostic Trouble Codes And Reprogram The Powertrain Control Module: (Do Not Use With 12650D, 12650D84)Operation MT: Claim Additional Labor Required As Actual Time Or Use SLTS Operation If Available: Actual Time 0.7 Hr.