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my 86 f250 w 6.9 diesel had been smoking and i cant figure out why, well i saw a vidio on youtube with the same type of thing going on. tons of white smoke, lacking power, hard starting. i believe this guys return check valve on the ip was hanging up causing all of this white smoke. what do you need to do to check/clean that and where on the ip is it??? i would like to get it cleaned out this weekend. or at least chek it. thanks for your help.
 

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I don't have an answer, but I wouldn't mind knowing as well. I have similar problems...rough idle, hard start, lots and lots of smoke, engine sounds like it's missing...
 

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Looks more like a blown head gasket in that video. You can blow a gasket between two cylinders and not hit a coolant passage.

Also a toasted injection pump will give you the same symptoms. Do a compression check to see if the gaskets are blown, if they're good then the IP is worn out.

Do you know if it's the original IP or a remanned? It should say on a tag on the passenger side of the pump.
 

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Check my photo link for the IP look at the top you will see 90* fitting, unscrew it and the check valve is below...... if there are black particles stuck in the check ball or in the return fuel your most likely due for a new IP. The IP governor flex ring disintegrates on older IP's and causes major fuel blockage and incorrect operation of the IP.

Note my pics show a 7.3 IP your 6.9 may have a different 90* fitting.
 

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I checked mine today. I didn't get any fuel from the return line when I took it off. Then I pulled off the 90deg ell (which had no signs of fuel in it) and then pulled out the check valve. It looks like it's glass or something. I didn't see any particles in it. I tried to blow through it and could barely get any air through it. Tried both ways, obviously with one way not being able to get air through it.

Any thoughts?
 

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Does anybody know where to get a 90 degree elbow cuz i broke mine off
 

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Does anybody know where to get a 90 degree elbow cuz i broke mine off
Any hardware store should have it in the thread that you need, just use a brass fitting.
 

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I checked mine today. I didn't get any fuel from the return line when I took it off. Then I pulled off the 90deg ell (which had no signs of fuel in it) and then pulled out the check valve. It looks like it's glass or something. I didn't see any particles in it. I tried to blow through it and could barely get any air through it. Tried both ways, obviously with one way not being able to get air through it.

Any thoughts?
... Ok that was my video on YOUTUBE .... hence the atlashayco ID ...

Anyhow. Yes the check valve. That does seem to be a piece glass, but what you didn't probably notice is the spring on the side further from the IP when mounted.

The valve's spring is set for pressure, but if there is "gunk" layed into the spring coils it does NOT retract there for not allowing fuel to pass into the return system.

I have figured in my experiences now that if the return system does not have fuel fed to it the IP "overloads" and gives you white smoke. WORSE YET this, in my mind, would harm the IP - one of the pumps in the IP - THERE IS MORE THAN ONE LEVEL OF PRESSURE IN THE IP.

I have now replaced my IP, Injectors, forward and return lines, a fusible link, tank seal for the sender, Fuel water seperator, returns, seals in the forward connections, and lets see what else .... nothing else other than filters comes to mind now.

NO MORE WHITE SMOKE.

OK you may be able to clean the CHECK VALVE and reach good results. In my case there was a constant build up of black specks. I dont know if I was having algae or IP flex ring. PROBABLY some of both, but the IP was original and when I recieved the new one - hand turning both showed me differences in operation (sound, smoothness), and the shaft was a bit loose on the old one.

TRY CLEANING THE CHECK VALVE with a small pick or two, compressed air, and the tapping method. I had pretty good results when "flicking" the spring that you can barely make out!

GOOD LUCK.
 

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did you find the elbo you were looking for at the hardware store? i broke the nipple between the 90 degree and check valve .
He still hasn't found a place to park by the hardware store after nine years, just keeps going around the block.

Ask for 90* brass 1/4" NPT x 1/4" Barb.
 
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