i have an 08 F250 with 13,000 on it. It did a regen once around 10,500 miles, no smoke or anything, just a very annoying loss of power and lots of engine noise. The regen lasted about 20 miles, 30-35 minutes in traffic.
I received the recall from Ford and took it to the dealer for the recall - to reprogram the display unit to let you know it was in the regen mode. WHAT A MISTAKE TO HAVE THAT DONE!
Ever since Ford touched my truck, it does a regen almost all the time. I drive my truck approx 280 miles one-way twice a week for work. Last week, my truck was in regen mode almost half the trip, in and out of the regen every 40-50 minutes. This morning, the truck was in regen mode for all but 20 minutes of the trip. That's ridiculous seeing as it regened once in the first 10,000 miles.
And at 70 mph, my mileage has gone from 16.3 mpg to 12.1.
I wish i had not had this done as Ford wont do anything about it, "it's within the operating parameters".
Think twice and talk to your ford dealer before having this done, it's not worth having it done.
if anyone has also had this problem and figured it out, please let us know.