First of all, I would only use the OEM part, # E9TZ-9A758-U. I've tried cables from just about everyone else and they're all short, so that your foot hits the firewall well before you run out of throttle travel.
If you're doing it in a truck it's actually very easy, especially if you have 2-3 feet of 1/4" drive extensions. First, remove the air cleaner. Next, pop the linkage off at the accelerator pedal and injector pump. don't forget to remove it from the bracket near the pump. Then, using a 1/4" drive 8mm socket remove the 2 screws holding the cable bracket to the firewall. Fish the cable out from whatever it's routed through, and install the new cable's ball socket on the pump lever stud. Click the cable into the bracket near the pump, rounded side downward, then run the other end the same way as the old cable, fish it through the opening in the firewall, and install the bushing & cable into the accelerator pedal. Now install the bracket on the firewall using the 2 screws from the old cable, and you're all set. Check for full travel and binding, and replace the air cleaner if everything checks out.
Thanks for the info. Once I knew where to go it did make it easy even though I only had a short extension.First of all, I would only use the OEM part, # E9TZ-9A758-U. I've tried cables from just about everyone else and they're all short, so that your foot hits the firewall well before you run out of throttle travel.
If you're doing it in a truck it's actually very easy, especially if you have 2-3 feet of 1/4" drive extensions. First, remove the air cleaner. Next, pop the linkage off at the accelerator pedal and injector pump. don't forget to remove it from the bracket near the pump. Then, using a 1/4" drive 8mm socket remove the 2 screws holding the cable bracket to the firewall. Fish the cable out from whatever it's routed through, and install the new cable's ball socket on the pump lever stud. Click the cable into the bracket near the pump, rounded side downward, then run the other end the same way as the old cable, fish it through the opening in the firewall, and install the bushing & cable into the accelerator pedal. Now install the bracket on the firewall using the 2 screws from the old cable, and you're all set. Check for full travel and binding, and replace the air cleaner if everything checks out.
LOL, you must be one tall dude! I have to use an old bed pillow and lay it across the hood latch and radiator. I climb up on a small 4 step ladder and lay right on top of the engine. I just replaced my cable yesterday and the glow plugs in about 2 hrs. (Sequencer is next). Posted procedure is right on...great write up. Old cable was binding and the outer core had pulled out of the bulkhead fitting.The long extension(s) make it easier since you can work standing up at the front of the truck, you just have to be careful not to drop the screws because they never hit the ground LOL.